Smith Cast Iron Boilers GB100W manual Combustible Floor Option, Combustion AIR

Page 5

GB100W NATURAL OR PROPANE BOILER

Page 5

INSTALLATION AND OPERATING INSTRUCTIONS

 

COMBUSTIBLE FLOOR OPTION

The GB100W boiler has been designed for use on noncombustible floors only. If a GB100W boiler is to be installed on combustible flooring of any type, it MUST be installed using the Special Base designed by the Smith Cast Iron Boiler Co. Do NOT use any base other than the one specifically designed for it if installing a GB100W boiler on combustible flooring.

WARNING: Never install a GB100W boiler on combustible flooring without using the special base specifically designed for it by the Smith Cast Iron Boiler Co. Do not alter in any way the special base supplied by the Smith Cast Iron Boiler Co. Failure to comply with this warning may result in a fire causing property damage, personal injury or death!

To order the Special Base contact the nearest Smith Cast Iron Boiler distributor and ask for the “Noncombustible Floor Pan”.

Determine where the boiler will be located by following the instructions in the Boiler Location section of this manual. Place the Special Base in this location and fasten it in place to prevent it from moving while the boiler is being placed on it.

If the GB100W is being installed in an alcove or closet ensure that the minimum distance to combustible construction requirements, listed in Figure 1, are met.

Figure 2: Special Base Installation on

Combustible Flooring

FRONT

SUPPORT

GRILL

CHANNEL

Remove the sheet metal base pan attached to the boiler. Position the boiler in front of the Special Base. It’s suggested that two lengths of 3" pipe the width of the boiler, or longer, be placed under the boiler base side panels.

CAUTION: Be careful not to damage the burners, pilot assembly or any other gas train components during this procedure. If a component is damaged, replace it!

Carefully roll the boiler up to the front of the Special Base. Align the boiler base side panels with the Special Base support channels. Using great care, slide the boiler onto the Special Base.

CAUTION: Never lift the boiler by the jacket panels or flue collector/draft diverter or severe damage to the boiler may result!

Center the boiler from side to side on the Special Base. Ensure that the back of the burner base side panels are flush with the back of the Special Base support channels. Install the front grill supplied with the Special Base. Complete the installation in accordance with the instructions set forth in this manual.

COMBUSTION AIR

WARNING: This boiler must be supplied with combustion air in accordance with Section 5.3, Air for Combustion & Ventilation, of the latest revision of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and all applicable local building codes. Failure to provide adequate combustion air for this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death!

Table 1: Vent and Chimney Dimensions

Boiler Size

3

4

5

6

7

8

9

 

10

 

11

12

(Sections)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent Pipe

5

5

6

6

7

7

8

 

8

 

9

9

Dia. (In.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chimney

 

 

8 x 8

 

 

 

 

8 x 12

 

 

Flue Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chimney

18

18

18

17

17

17

16

 

16

 

16

16

Height (Ft.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 5
Contents GB100W Before YOU Start ContentsBoiler Location Boiler Ratings and CapacitiesFront Clearances to Combustible ConstructionCombustion AIR Vent and Chimney DimensionsCombustible Floor Option Combustion Air Duct Sizing Vent ConnectionsChimney Inspection & Sizing Common Vent SystemsVent Dampers Heating System Piping Heating System PipingPiping For Use With Cooling Units CirculatorsPumped Blend System BypassGAS Supply Piping Equivalent Length ChartReverse Acting Aquastats Gas Pipe CapacityElectrical Power Connections Electrical WiringThermostat Installation Vent DamperFenwal/Honeywell Direct Ignition Theoriginalwire Bereplacedwith Ifanyof ItmustBereplaced Equivalent Withthisappliancemust ThermoplasticwireoritsHoneywell Continuous Pilot Ignition Multi Zone Diagram Flame Roll-out Safety Shutoff System Boiler SET UPWhat to do if YOU Smell GAS For Your Safety Read Before OperatingLighting Instructions Instructions Dallumage Pour Votre Sécurité Lisez Avant DallumerComment Couper Ladmission DE GAZ DE Lappareil QUE Paire SI Vous Sentez UNE Odeur DE GAZTo Turn OFF GAS to Appliance Operating InstructionsQUE Faire SI Vous Sentez UNE Odeur DE GAZ Pour Votre Sécurité Lisez Avant DE Mettre EN MarcheIntermittent & Direct Ignition Systems Boiler OperationContinuous Pilot System Pilot Adjustment Boiler Checking & AdjustmentGas Pressure Adjustment Input RateBoiler Maintenance Controls Instructions to the InstallerVent System GB100 Series Repair Parts Replacement PartsSpark Ignition Honeywell Canadian Supplement Limited Lifetime Warranty For Residential Water Boilers Shortness of breath Page North ELM Street WESTFIELD, MA 01085 TEL 562-9631 FAX 413