Smith Cast Iron Boilers GB100W manual Instructions to the Installer, Vent System, Controls

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GB100W NATURAL OR PROPANE BOILER

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INSTALLATION AND OPERATING INSTRUCTIONS

 

Vent System

Thoroughly inspect the vent system for any signs of blockage, corrosion or leakage. Immediately replace any unsound vent system piping.

WARNING: Failure to properly inspect the vent system on a regular basis may leave problems undetected that can result in excessive levels of carbon monoxide which can cause severe personal injury or death!

Controls

Use the BOILER OPERATION and BOILER CHECKING AND ADJUSTMENT sections of this manual as a reference.

1.Check the thermostat for proper operation.

2.If the boiler has been equipped with a low water cutoff device, L.W.C.O, ensure that it operates properly. A float type L.W.C.O. should be flushed out.

3.The relief valve should vent water when the test lever is lifted. It should not weep or discharge water at normal system pressure. NEVER try to clean or repair the relief valve! If the valve fails to operate properly, replace it!

4.The aquastat high limit controls the maximum water temperature in the boiler. It is adjustable from 140°F, 60°C to 240°F, 116 °C. If the water temperature reaches the set temperature before the demand for heat has been met, the aquastat high limit should shut the boiler off. The water temperature should never exceed the maximum set point of 240°F, 60°C. The aquastat high limit cannot be repaired. If it fails to function properly replace it.

INSTRUCTIONS TO THE INSTALLER

This copy of the INSTALLATION AND OPERATING INSTRUCTIONS should be given to the owner of this boiler and kept on file.

The INSTALLER must make sure that the owner or operator has a basic understanding of the following:

1.The lighting instructions, the type of ignition system installed and how it operates.

2.What the labels on the boiler say.

3.How to start up and shut off the boiler.

4.How to turn the gas and electrical power on or off.

5.What to do if the boiler shuts down on ignition system lock out.

6.Where to check the system temperature and pressure and what they should be.

7.The importance of reading, understanding and following these instructions.

The INSTALLER MUST make sure that the owner knows to shut the boiler off and call for service if the following conditions occur:

1.Yellow lazy flames or flames outside the boiler acket.

2.Gas smell or other strange odors.

3.Discoloration of boiler or surrounding materials due to overheating.

4.Water leaking from the heating system piping or relief valve.

5.Flue products leaking from the vent system into the living space. Dampness or condensation in the building is a good indicator of this condition.

6.The boiler’s blocked vent shutoff system is actuated.

7.The boiler’s flame roll-out safety system is actuated.

8.Control malfunction or sporadic operation.

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Contents GB100W Before YOU Start ContentsBoiler Location Boiler Ratings and CapacitiesFront Clearances to Combustible ConstructionCombustible Floor Option Vent and Chimney DimensionsCombustion AIR Combustion Air Duct Sizing Vent ConnectionsChimney Inspection & Sizing Common Vent SystemsVent Dampers Heating System Piping Heating System PipingPiping For Use With Cooling Units CirculatorsPumped Blend System BypassGAS Supply Piping Equivalent Length ChartReverse Acting Aquastats Gas Pipe CapacityElectrical Power Connections Electrical WiringThermostat Installation Vent DamperFenwal/Honeywell Direct Ignition Theoriginalwire Bereplacedwith Ifanyof ItmustBereplaced Equivalent Withthisappliancemust ThermoplasticwireoritsHoneywell Continuous Pilot Ignition Multi Zone Diagram Flame Roll-out Safety Shutoff System Boiler SET UPLighting Instructions For Your Safety Read Before OperatingWhat to do if YOU Smell GAS Instructions Dallumage Pour Votre Sécurité Lisez Avant DallumerComment Couper Ladmission DE GAZ DE Lappareil QUE Paire SI Vous Sentez UNE Odeur DE GAZTo Turn OFF GAS to Appliance Operating InstructionsQUE Faire SI Vous Sentez UNE Odeur DE GAZ Pour Votre Sécurité Lisez Avant DE Mettre EN MarcheContinuous Pilot System Boiler OperationIntermittent & Direct Ignition Systems Pilot Adjustment Boiler Checking & AdjustmentGas Pressure Adjustment Input RateBoiler Maintenance Vent System Instructions to the InstallerControls GB100 Series Repair Parts Replacement PartsSpark Ignition Honeywell Canadian Supplement Limited Lifetime Warranty For Residential Water Boilers Shortness of breath Page North ELM Street WESTFIELD, MA 01085 TEL 562-9631 FAX 413