Windsor 10052530, SGJ32 operating instructions Table of Contents

Page 3

Machine Data Log/Overview

2

Table of Contents

3

HOW TO USE THIS MANUAL

 

How to use this Manual

1-1

SAFETY

 

Important Safety Instructions

2-1

Hazard Intensity Level

2-2

Safety Label Location

2-3

OPERATIONS

 

Technical Specifications

3-1

How the Machine Works

3-3

Components

3-4

Controls

3-5

Machine Operation

3-14

Pre-Run Machine Inspection

3-14

Starting Machine

3-14

Filling the Solution Tank

3-14

Scrubbing

3-14

Emergency Stop Procedures

3-15

Emptying & Cleaning Tanks

3-16

MAINTENANCE

 

Maintenance

4-1

Batteries

4-2

Battery Maintenance

4-2

Checking Battery Specific Gravity

4-2

Charging the Batteries

4-3

Changing Batteries

4-4

Battery Connections

4-4

Squeegee

4-5

Adjusting Pitch

4-5

Replace/Rotate Rear Squeegee Blade

4-6

Removing Squeegee Assembly

4-6

Replace/Rotate Front Squeegee Blade

4-6

Side Squeegee

4-7

Replace/Rotate Side Squeegee Blades

4-7

Adjusting the Side Squeegee Deflection

4-7

Scrub Brush Replacement

4-8

Brake

4-9

Steering Chain Tensioner

4-9

Vacuum Motor

4-10

Brush Motor

4-11

Traction Motor

4-12

Fuse

4-12

Circuit Breakers

4-12

Squeegee Actuator

4-13

Scrub Deck Actuator

4-14

Transporting Machine

4-15

Jacking Machine

4-16

TABLE OF CONTENTS

Service Schedule

4-17

Machine Troubleshooting

4-18

GROUP PARTS LIST

 

Brake

5-1

Circuit Breaker

5-3

Control Panel

5-5

Decal

5-7

Front Bumper & Floor

5-9

Fwd/Rev Pedal

5-11

Scrub Brush/Driver

5-13

Scrub Deck Lift-32 in

5-15

Scrub Deck-32 in

5-17

Scrub Deck Side Squeegee-32 in

5-19

Seat & Side Cover

5-21

Solution Delivery

5-23

Squeegee –32 in

5-25

Squeegee Lift

5-27

Steering-Upper

5-29

Steering-Lower

5-31

Tank

5-33

Tank Cover

5-35

Vacuum

5-37

Wheel & Frame

5-39

Wiring-Battery

5-41

Wiring-Main Harness

5-43

Wiring-Main Harness Connection

5-45

Wiring-Control Panel Group

5-47

Wiring-Drive Motor

5-49

Wiring Diagram

5-51

Suggested Spare Parts

5-52

Serial Numbers

5-53

SGJ32 86037680 11/05/08

3

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Contents Scrubber Machine Data LOG/OVERVIEW Your DealerOverview Table of Contents Parts List HOW to USE this ManualRead ALL Instructions Before Using this Machine Important Safety InstructionsHazard Intensity Level Hazard Intensity LevelSafety Label Location DIMENSION/CAPACITY Technical SpecificationsMeasure Special NotesHOW the Machine Works Components Controls Emergency Stop Button KEY SwitchBrush Pressure Switch ONE Touch SwitchVACUUM/SQUEEGEE Switch Solution Control SwitchInformation Display -SCREEN Display Toggle SwitchControls Recycle Switch Optional Recycle Indicator Light OptionalHeadlight Switch Optional Parking Brake Lever Directional Control Pedal and Speed Reduction FeatureSpeed Reduction Feature Brake PedalSide Squeegee Defection Adjustment Knob Seat Adjustment Grab BARSqueegee Camber Adjustment Knob Squeegee Defection Adjustment KnobFilling the Machine Machine OperationPRE-RUN Machine Inspection Starting MachineDouble Scrub Emergency Stop ProcedureTo Begin Scrubbing To Stop ScrubbingSolution Tank Emptying and Cleaning Tanks Recovery TankMaintenance Batteries Battery MaintenanceTo Charge Batteries LOW Battery SHUT-DOWNTo Replace Batteries To Remove BatteriesTo Adjust Squeegee Pitch Squeegee AdjustmentTo Remove Squeegee Assembly To Replace or Rotate Rear Squeegee BladesTo Replace or Rotate Front Squeegee Blades Side Squeegee Adjustment Adjusting the Side Squeegee DeflectionTo Replace or Rotate Side Squeegee Blades Finished Floors Replacing or Installing Scrub BrushesScrub Brushes Uncoated FloorsSteering Chain Tensioner Adjustment Float SwitchSolution Strainer Brake AdjustmentChanging Vacuum Motor Vacuum MotorBrush Motor Carbon Brush Replacement Brush MotorChanging Brush Motors Circuit Breakers Traction MotorTraction Motor Carbon Brush Replacment FuseSqueegee Actuator Adjustment Squeegee Actuator REMOVAL/REPLACEMENTScrub Deck Actuator Adjustment Scrub Deck Actuator REMOVAL/REPLACEMENTPreparation for Transporting Transporting MachineTowing or Pushing Machine Machine TIE-DOWNSMachine Storage Jacking MachineMachine Jacking To Jack UP MachineHRS Maintenance Service ScheduleMaintenance Before Each Work Period After Each Work PeriodMachine Troubleshooting Problem Cause Error CodeSolution Problem Cause Solution

10052530, SGJ32 specifications

The Windsor SGJ32, model 10052530, is a highly sophisticated and versatile industrial sewing machine engineered for optimal performance in various textile applications. Designed for heavy-duty usage, this model stands out due to its robust construction and innovative technologies that cater to the needs of modern manufacturing environments.

One of the defining features of the SGJ32 is its advanced stitching capabilities. The machine is equipped with a high-speed motor that enables it to achieve impressive stitching rates, allowing users to maximize productivity. It can seamlessly handle a wide range of fabrics, from lightweight materials to heavy-duty textiles, making it an ideal choice for diverse sewing applications, including upholstery, outdoor gear, and garment production.

In terms of technology, the SGJ32 integrates computer numerical control (CNC) systems that enhance precision and repeatability in stitching. This technology allows for intricate designs and patterns to be produced with high accuracy, reducing the margin for error and ensuring consistent quality across batches. Additionally, the machine features a user-friendly interface with touch controls, making it easier for operators to adjust settings quickly and efficiently.

Another notable characteristic of the Windsor SGJ32 is its adaptability. The machine can be easily customized with various attachments and accessories, empowering users to tackle specific tasks and improve workflow. Its adjustable stitch length and width provide further versatility, enabling operators to switch between different sewing techniques without hassle.

The construction of the SGJ32 is another key aspect that contributes to its reliability. Built from high-quality materials, the machine is designed to withstand the rigors of continuous operation while minimizing wear and tear. This durability not only extends the lifespan of the equipment but also ensures lower maintenance costs over time.

Moreover, the SGJ32 incorporates safety features such as automatic needle positioning and a thread trimmer, which enhance operational safety and ease of use. These features reduce the risk of accidents and streamline the sewing process, allowing operators to focus on their craft without unnecessary distractions.

In conclusion, the Windsor SGJ32, model 10052530, is a powerful, versatile, and technologically advanced sewing machine that caters to a wide range of industrial applications. With its high-speed capabilities, precision control, adaptability, and robust construction, it is an essential tool for manufacturers seeking to improve efficiency and maintain quality in their production processes.