Windsor SGJ32, 10052530 operating instructions Problem Cause Solution

Page 42

MACHINE TROUBLESHOOTING

PROBLEM

CAUSE

 

SOLUTION

 

 

 

 

 

 

Vacuum motor does not run,

Recovery tank full

 

Drain recovery tank

 

or runs slowly

 

 

 

 

 

 

Recovery tank float

 

Clean float switch

 

switch dirty

 

 

 

 

 

Loose motor connection

 

Check motor wires and

 

 

 

connections

 

Worn vacuum motor

 

Replace brushes, check

 

brushes

 

commutator

Poor scrubbing performance

Debris caught in scrub

 

Remove debris

 

 

 

brushes

 

 

 

 

 

Worn brushes or pads

 

Replace brushes or pads

 

 

 

 

 

 

 

Improper detergent,

 

Contact equipment or

 

brush or pad used

 

application specialists

 

Low scrub brush down

 

Increase brush pressure

 

pressure

 

 

 

 

 

Low battery charge

 

Charge batteries

 

 

 

 

 

 

Little or no solution flow to the

Solution tank empty

 

Fill solution tank

floor

 

 

 

 

 

 

Solution flow turned off

 

Turn on or increase flow

 

or set too low

 

setting

 

Solution strainer plugged

 

Clean solution strainer

 

 

 

 

 

 

 

Solution system

 

Clear obstruction from

 

plumbing obstructed

 

plumbing

 

Solution solenoid valve

 

Clean or replace valve

 

obstructed or stuck

 

 

 

 

 

Vent hole in solution

 

Clear obstruction from vent

 

tank lid obstructed

 

hole

 

Faulty solenoid valve

 

Check wiring to solution valve

 

connection

 

 

 

 

Brush motors do not run, or

Circuit breaker(s) tripped

 

Reset circuit breaker(s)

run slowly

 

 

 

 

 

 

Low battery charge

 

Charge battery

 

 

 

 

 

 

 

Loose connection

 

Check motor wires and

 

 

 

connection

 

Worn brush motor

 

Replace brushes, check

 

brushes

 

commutator

Scrub deck will not go

Faulty actuator

 

Repair/replace actuator

 

down/up

 

 

 

 

 

 

Loose connection

 

Check motor wires and

 

 

 

connections

Scrub deck goes down, then

No brushes or pad

 

Install brushes or pad drivers

 

raises

drivers on machine

 

 

 

 

Error code not listed is

Controller detects

 

Contact service technician

displayed

electrical problem

 

 

 

 

4-19

SGJ32 86037680 01/03/07

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Contents Scrubber Machine Data LOG/OVERVIEW Your DealerOverview Table of Contents HOW to USE this Manual Parts ListImportant Safety Instructions Read ALL Instructions Before Using this MachineHazard Intensity Level Hazard Intensity LevelSafety Label Location Technical Specifications DIMENSION/CAPACITYSpecial Notes MeasureHOW the Machine Works Components Controls KEY Switch Emergency Stop ButtonONE Touch Switch Brush Pressure SwitchSolution Control Switch VACUUM/SQUEEGEE SwitchDisplay Toggle Switch Information Display -SCREENControls Recycle Switch Optional Recycle Indicator Light OptionalHeadlight Switch Optional Brake Pedal Directional Control Pedal and Speed Reduction FeatureSpeed Reduction Feature Parking Brake LeverSqueegee Defection Adjustment Knob Seat Adjustment Grab BARSqueegee Camber Adjustment Knob Side Squeegee Defection Adjustment KnobStarting Machine Machine OperationPRE-RUN Machine Inspection Filling the MachineTo Stop Scrubbing Emergency Stop ProcedureTo Begin Scrubbing Double ScrubEmptying and Cleaning Tanks Recovery Tank Solution TankMaintenance Battery Maintenance BatteriesLOW Battery SHUT-DOWN To Charge BatteriesTo Remove Batteries To Replace BatteriesSqueegee Adjustment To Adjust Squeegee PitchTo Remove Squeegee Assembly To Replace or Rotate Rear Squeegee BladesTo Replace or Rotate Front Squeegee Blades Side Squeegee Adjustment Adjusting the Side Squeegee DeflectionTo Replace or Rotate Side Squeegee Blades Uncoated Floors Replacing or Installing Scrub BrushesScrub Brushes Finished FloorsBrake Adjustment Float SwitchSolution Strainer Steering Chain Tensioner AdjustmentVacuum Motor Changing Vacuum MotorBrush Motor Carbon Brush Replacement Brush MotorChanging Brush Motors Fuse Traction MotorTraction Motor Carbon Brush Replacment Circuit BreakersSqueegee Actuator REMOVAL/REPLACEMENT Squeegee Actuator AdjustmentScrub Deck Actuator REMOVAL/REPLACEMENT Scrub Deck Actuator AdjustmentMachine TIE-DOWNS Transporting MachineTowing or Pushing Machine Preparation for TransportingTo Jack UP Machine Jacking MachineMachine Jacking Machine StorageAfter Each Work Period Maintenance Service ScheduleMaintenance Before Each Work Period HRSMachine Troubleshooting Problem Cause Error CodeSolution Problem Cause Solution

10052530, SGJ32 specifications

The Windsor SGJ32, model 10052530, is a highly sophisticated and versatile industrial sewing machine engineered for optimal performance in various textile applications. Designed for heavy-duty usage, this model stands out due to its robust construction and innovative technologies that cater to the needs of modern manufacturing environments.

One of the defining features of the SGJ32 is its advanced stitching capabilities. The machine is equipped with a high-speed motor that enables it to achieve impressive stitching rates, allowing users to maximize productivity. It can seamlessly handle a wide range of fabrics, from lightweight materials to heavy-duty textiles, making it an ideal choice for diverse sewing applications, including upholstery, outdoor gear, and garment production.

In terms of technology, the SGJ32 integrates computer numerical control (CNC) systems that enhance precision and repeatability in stitching. This technology allows for intricate designs and patterns to be produced with high accuracy, reducing the margin for error and ensuring consistent quality across batches. Additionally, the machine features a user-friendly interface with touch controls, making it easier for operators to adjust settings quickly and efficiently.

Another notable characteristic of the Windsor SGJ32 is its adaptability. The machine can be easily customized with various attachments and accessories, empowering users to tackle specific tasks and improve workflow. Its adjustable stitch length and width provide further versatility, enabling operators to switch between different sewing techniques without hassle.

The construction of the SGJ32 is another key aspect that contributes to its reliability. Built from high-quality materials, the machine is designed to withstand the rigors of continuous operation while minimizing wear and tear. This durability not only extends the lifespan of the equipment but also ensures lower maintenance costs over time.

Moreover, the SGJ32 incorporates safety features such as automatic needle positioning and a thread trimmer, which enhance operational safety and ease of use. These features reduce the risk of accidents and streamline the sewing process, allowing operators to focus on their craft without unnecessary distractions.

In conclusion, the Windsor SGJ32, model 10052530, is a powerful, versatile, and technologically advanced sewing machine that caters to a wide range of industrial applications. With its high-speed capabilities, precision control, adaptability, and robust construction, it is an essential tool for manufacturers seeking to improve efficiency and maintain quality in their production processes.
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