Bacharach INSIGHT manual CO Sensor Replacement, Thermocouple Replacement, Tools Required

Page 27

Fyrite® INSIGHT

6.4 CO Sensor Replacement

Material Required:

• CO Sensor (P/N 24-7265)or B-Smart sensor (P/N 24-1467)

O2CO

Sensor Sensor

Pry tab upward

to remove the battery door

from the unit.

Fyrite® Rear Panel

Fig. 6.6

 

Fyrite® INSIGHT

6.5 Thermocouple Replacement

Using the appropriate thermocouple replacement kit listed below, replace the probe’s thermocouple as follows:

Each kit contains a thermocouple assembly, two O-rings, and two wire- splice connectors.

Tools Required:

Small flat blade screwdriver

Wire cutter

Wire stripper

Slip joint pliers

Procedure:

1.Gain access to the thermocouple connections by first removing three screws from probe handle, and then separating the two handle pieces.

2.Cut wires attached to old crimp connectors, leaving behind as much of the probe’s thermocouple-connector wire as possible

Probe Handle

Screws

Procedure:

1.After battery door is removed, remove the connector tubing from the CO sensor.

2.Remove CO cap by twisting counter clockwise. Gently pull CO sensor out of its socket.

3.Properly dispose of the old CO sen- sor.

CO Cap

Sensor

Printed Circuit Board

Fig. 6.8

4.Plug the new CO sensor into its socket.

5.Install the CO cap by aligning the arrow on the cap with the "OPEN" marker, then twisting to the "CLOSED" marker. Reattach tub- ing.

OPEN

CLOSED

Fig. 6.7

3.Pull old thermocouple from probe body and discard.

4.The new thermocouple has been coiled for shipping purposes. Straighten the thermocouple using your thumb and index finger.

5.If not already done, install supplied O-Rings onto thermocouple.

6.Insert thermocouple into probe body until it “bottoms out.”

48

Instruction 24-9460

 

Instruction 24-9460

49

Image 27
Contents Fyrite Insight Table of Contents Fyrite Insight IntroductionFyrite Insight Features & Benefits Operational Overview Technical CharacteristicsPreliminary Steps Setting UP the AnalyzerPower Connecting the Probe Hose & Thermo- coupleInsight Front Panel Push Buttons Setup ModeEntering Setup Temperature UnitsPrint Pressure Pressure UnitsClock 5 O2 Reference9 Run/Hold Format UsernameLanguage Selection Button SoundCAL Reminder Period Inactivity Timeout Post-Purge PeriodDate Format Fuel Selection Analyzer Power On & Warm UpOperation Operating TipsPerforming a Combustion Test Sampling PointMaking a Draft / Pressure Measurement Emptying the Water Trap Temperature MeasurementSaving Test Data Ending a Combustion TestPowering OFF the Analyzer & Purging Low Battery AlarmMemory Fyrite User Software Installation Printing Test DataPress the Print F1 button to begin print- ing Windows Vista Operating System Starting a Calibration Calibration & MaintenanceFyrite User Software Description Smart SensorsMaterials Required Pressure Sensor CalibrationProcedure TS-Zero ProcedureStack Calibration Material Required TS-Span ProcedureTA-Zero Procedure Air CalibrationCO Sensor Calibration TA-Span ProcedureMaintenance Fyrite Insight Disassembly Water Trap / Filter O2 Sensor ReplacementCO Sensor Replacement Thermocouple ReplacementTools Required Parts & Tools Required Gas Pump ReplacementCleaning the Probe Error MessagesStatus Screen Diagnostics ScreenMéxico Service CentersUnited States Pennsylvania CanadaHeadquarters Hunt Valley Circle, New Kensington, PA

INSIGHT specifications

Bacharach INSIGHT is a cutting-edge platform designed for HVAC professionals and building management teams, providing real-time insights and analytics for optimal system performance. Offering a seamless integration of hardware and software, INSIGHT enhances operational efficiency by transforming traditional data management paradigms.

One of the standout features of Bacharach INSIGHT is its user-friendly interface, which enables users to visualize data in an easily digestible format. The platform presents key metrics, historical trends, and system alerts, empowering users to make informed decisions quickly. This accessibility is crucial for technicians and managers who need to identify potential issues before they escalate, ensuring systems run smoothly and effectively.

Another significant characteristic of Bacharach INSIGHT is its advanced data analytics capabilities. The platform leverages machine learning algorithms to analyze performance data, identify patterns, and predict maintenance needs. This proactive approach minimizes downtime and extends the lifespan of HVAC systems, resulting in cost savings for organizations.

INSIGHT also incorporates IoT technologies, allowing for real-time data collection from various connected devices across an HVAC system. This integration ensures that users have access to accurate and timely information, facilitating immediate responses to any irregularities. The use of cloud technology enables data storage and access from anywhere, promoting collaboration among team members and stakeholders.

The platform is designed with scalability in mind, accommodating small businesses with singular HVAC units as well as large enterprises with complex, multi-site systems. This flexibility means that as organizations grow, Bacharach INSIGHT can adapt to their changing needs without requiring extensive modifications.

Furthermore, user customization options allow for tailored dashboards and alerts, ensuring that each team can focus on the most relevant metrics for their operations. This adaptability contributes to improved user experience, enhancing system usability and engagement.

In summary, Bacharach INSIGHT combines intuitive design, powerful analytics, IoT integration, and scalability to redefine HVAC management. By equipping users with actionable insights and fostering proactive maintenance practices, INSIGHT positions organizations to optimize their energy use, reduce costs, and improve overall system reliability. This innovative platform is pioneering a new era for HVAC professionals, facilitating smarter building management with robust, real-time analytics.