Mamiya C32 manual Mini HE C24, mini HE C28, Size of expansion vessel

Page 11

GENERAL

Table 5 mini HE C24, mini HE C28

System charge pressure

0.5

 

0.7

 

1.0

(bar)

 

 

 

 

 

 

 

 

 

 

 

Safety valve setting

 

 

3.0

 

 

 

 

 

 

 

 

Vessel pre---charge pressure

 

0.7

 

 

(bar)

 

 

 

 

 

 

 

 

 

System volume (litres)

Volume of expansion vessel

 

in addition to 6 litre unit

 

 

fitted to boiler

 

 

 

 

 

 

 

75

---

 

---

 

---

 

 

 

 

 

 

100

0.3

 

0.8

 

1.4

 

 

 

 

 

 

125

1.8

 

2.5

 

3.2

 

 

 

 

 

 

150

3.4

 

4.2

 

5.0

 

 

 

 

 

 

175

5.0

 

6.0

 

7.0

 

 

 

 

 

 

200

6.5

 

7.6

 

8.7

 

 

 

 

 

 

225

8.1

 

9.3

 

10.6

 

 

 

 

 

 

250

9.6

 

11.1

 

12.4

 

 

 

 

 

 

275

11.2

 

12.8

 

14.3

 

 

 

 

 

 

300

12.8

 

14.5

 

16.1

 

 

 

 

 

 

Multiply this factor by

0.063

 

0.069

 

0.074

system volume and deduct

 

 

 

 

 

6 litres to obtain size of

 

 

 

 

 

additional vessel for other

 

 

 

 

 

system volumes.

 

 

 

 

 

 

 

 

 

 

 

5Size of expansion vessel

For the system water expansion to be contained by the 6 litre expansion vessel fitted to the following models:

mini HE C24, mini HE C28

the cold system volume must not exceed:

96 litres when pressurised to 0.5 bar (cold)

88 litres when pressurised to 0.7 bar (cold)

81 litres when pressurised to 1.0 bar (cold)

Table 6 mini HE C32

System charge pressure

0.5

 

0.7

 

1.0

(bar)

 

 

 

 

 

 

 

 

 

 

 

Safety valve setting

 

 

3.0

 

 

 

 

 

 

 

 

Vessel pre---charge pressure

 

0.7

 

 

(bar)

 

 

 

 

 

 

 

 

 

System volume (litres)

Volume of expansion vessel

 

in addition to 7 litre unit

 

 

fitted to boiler

 

 

 

 

 

 

 

75

---

 

---

 

---

 

 

 

 

 

 

100

---

 

---

 

0.4

 

 

 

 

 

 

125

0.8

 

1.6

 

2.3

 

 

 

 

 

 

150

2.5

 

3.4

 

4.1

 

 

 

 

 

 

175

4.0

 

5.1

 

6.0

 

 

 

 

 

 

200

5.6

 

6.8

 

7.8

 

 

 

 

 

 

225

7.2

 

8.6

 

9.7

 

 

 

 

 

 

250

8.8

 

10.3

 

11.5

 

 

 

 

 

 

275

10.3

 

12.0

 

13.4

 

 

 

 

 

 

300

11.9

 

13.7

 

15.2

 

 

 

 

 

 

Multiply this factor by

0.063

 

0.069

 

0.074

system volume and deduct

 

 

 

 

 

7 litres to obtain size of

 

 

 

 

 

additional vessel for other

 

 

 

 

 

system volumes.

 

 

 

 

 

 

 

 

 

 

 

For the system water expansion to be contained by the 7 litre expansion vessel fitted to the following model:

mini HE C32

the cold system volume must not exceed:

111 litres when pressurised to 0.5 bar (cold)

101 litres when pressurised to 0.7 bar (cold)

95 litres when pressurised to 1.0 bar (cold)

If the pressure exceeds 2.65 bar when the boiler is up to temperature with all radiators in use then an additional expansion vessel MUST be installed on the return pipework.

If the pressure exceeds 2.65 bar when the boiler is up to temperature with all radiators in use then an additional expansion vessel MUST be installed on the return pipework.

For expansion volumes see Table 5.

For expansion volumes see Table 6.

Guidance on vessel sizing is given in BS 7074:1 and BS 5449

For IE refer to the current edition of I.S. 813.

6Hydraulic Loss Remaining pump capacity

mH2O

6

5

4

3

2

1

0

0

200

400

600

800

1000

1200

1400

7Draining the system

Draining taps MUST be located in accessible positions to permit the draining of the whole central heating system, including the central heating side of the boiler. The taps should be at least 1/2” BSP nominal size and be in accordance with BS 2879.

Flow rate l/hour

mini HE --- Installation & Servicing

11

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Contents Installation and servicing Mini HE --- Installation & Servicing Document Amendments Domestic Hot Water GeneralBoiler Data Performance Data --- Central HeatingBenchmark Commissioning Checklist Details ContentsBoiler Clearances General Boiler Water ConnectionSafe Handling GAS SafetyIntroduction Optional Extra KitsLocation of Boiler and Flue Outlet Flue Installation RequirementsGAS Supply Safe Handling of SubstancesAdditional Pumps Water Circulation SystemWater Treatment AIR SupplyRequirements Electrical SupplyHydraulic Loss Remaining pump capacity Mini HE C24, mini HE C28Size of expansion vessel Domestic HOT Water Requirements General Boiler Control InterlocksGeneral Boiler Water Circuit Diagram Installation Boiler Assembly InstallationPack B contents Installation UnpackingPack a contents Hardware pack contentsFitting the Flue System InstallationFlue Duct Rear Flue AssemblyRefer to the following diagram for the model mini HE C32 Twin PipeWall Mounting Template rear flue Fitting the Extension Kits Installation Cutting the FlueRing Roof Flue KIT CONTENTS/OPTIONS Installation Fitting the Optional Roof FlueFlue Arrangement Installation Flue Terminal PositionFlue over 3 meters long Assembling the Roof Flue KITConnections Installation Fitting the Wall Mounting PlateFit the service valves, washers and tail pipes as shown Mounting the BoilerFlues over 1 meter long Safety Valve DrainCondensate Drain Locate the gasket and flue turret on the top of the boilerElectrical Connections For external controls wiring see frameIncoming mains wiring detail Pictorial Wiring Control pcb Installation Functional Flow DiagramElectrical Connections for a Combi Boiler External Electrical ControlsInstallation Initial Lighting Minimum valve setting To Adjust PressuresMaximum valve setting Gas Installation Anti Cycling SettingCommissioning and Testing Electrical InstallationGeneral Checks Handing Over Installation GAS ConversionServicing Schedule ServicingServicing Removal of Outer and Inner Casing Burner Pressure Check Servicing Burner Removal and CleaningCleaning the Heat Exchanger RE---ASSEMBLYRemove the fan by sliding it towards left see the arrow Servicing FAN and Venturi Removal and CleaningWhen replacing any component Spark and Detection Electrode ReplacementBurner Replacement Burner Injectors ReplacementRemoval of CH temperature probe Servicing Overheat Thermostat ReplacementFlue Temperature Probe Replacement Temperature Probe ReplacementExpansion Vessel Replacement GAS Valve ReplacementAIR Pressure Switch Replacement Servicing FAN ReplacementVenturi Replacement Pump Replacement Complete Servicing Electronic CONTROL/IGNITION PCB Replacement Boiler mode setting CH Flow Switch Membrane Replacement Servicing CH Flow Switch ReplacementFlow limiter Servicing DHW Flow Switch ReplacementDHW Filter and Flow Limiter Replacement Recuperator Replacement Servicing Primary Heat Exchanger ReplacementDiverter Valve Internal Parts Replacement Servicing Diverter Valve Actuator ReplacementCH Drain Cock Replacement Servicing DHW Heat Exchanger ReplacementTo replace the condensate trap Condensate Trap ReplacementTo clean the condensate trap and drain OFF Normal operationFinding Fault FindingFrom Fault finding Fault Finding Fault Refer back to page 52 of fault finding to continue Fault Finding From 173984 Burner mod. mini HE C28, mini HE C32075535 Fan mod. mini HE C28, mini HE C3222 23 Installer Notification Guidelines GAS Boiler Commissioning Checklist Service Interval Record Ideal boilers Technical TrainingCorrectly Ignition at attempt Installer the contact fire not doesInstaller Water hot or GAS of Escape MaintenanceCleaning Clearances Minimum Lights DiagnosticBoiler the Light to

C28, C24, C32 specifications

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