Mamiya C28, C32, C24 manual Fault Finding

Page 52

FAULT FINDING

FINDING

77 FAULT FINDING

WARNING

Care must be taken when conducting fault finding tests to guard against the risk of electric shock.

230 Vac is the nominal UK supply voltage. This may vary between 253 Vac and 196 Vac.

When checking continuity ensure power is off to the appliance.

With a fast pulse showing on LED 1 the boiler will continue to operate with a reduced performance in some fault conditions.

Before commencing fault finding please check the following:

Are all wiring connections OK ?

Are the function selector settings correct (Refer to frame 35, 36 and 39)

Pay attention that if the boiler locks out five times in an hour, it is not sufficient to press the reset button to re---start the boiler but it is necessary to disconnect the boiler from the main supply and, after reconnect it, to press the reset button.

FAULT

START

Ensure the room thermostat (if fitted) and programmer are calling for heat

Also that all services are on and the selector switch is set to heating*

Are only the two

no

no

Is there at least one of

Is there 230V between

no

green leds on front

fascia flashing together or alternately?

yes

 

 

 

 

 

 

no

 

 

 

Are only the two green

Wait 60 seconds

leds on front fascia

 

 

flashing alternatively?

 

 

 

 

 

 

 

 

yes

 

 

 

 

 

 

 

 

 

With the boiler in heating

no

 

no

mode, what is the

 

Is the gas inlet

 

maximum burner

 

 

 

pressure > 17 mbar?

 

pressure with boiler and

 

 

 

 

 

system cool ?

 

yes

 

(pressure values are

 

 

 

 

no

given in Table 2 page 4

 

Adjust the burner

yes

 

 

 

pressure. refer to

 

Continued

 

frame 35. Can the max

 

 

burner pressure* be

 

from page 56.

 

achieved?

 

yes

 

yes

 

 

no

no

no

the led flashing?

yes

Continued on page 54 of fault finding.

Rectify gas supply fault

no

Is there at least 15V dc at the connections on modulator coil?

yes

Adjust max ’stop’ on Gas Valve to achieve the max burner pressure*

no

Live and Earth at the mains connection in the control box?

yes

Is there continuity across the fuses on the PCB?

yes

Is there 230V at the

Live connection to PCB

pin 4?

yes

Replace faulty PCB

Is modulator harness

continuity O.K?

yes

Replace faulty PCB

no

no

no

no

Rectify external

wiring fault

Replace faulty fuses and check for wiring fault

Repair or replace

wiring fault

Repair or replace

faulty wiring

no

Does the heating

 

 

Is it a

 

 

 

 

Is there a

 

 

 

 

Disconnect DHW

 

 

 

 

Is there 230V

 

 

 

 

 

Is the continuity

 

 

 

 

Repair or

 

 

 

 

 

 

 

 

 

 

flow pipe become

 

 

system

 

 

 

 

DHW tap

 

 

 

 

flow sensor wiring.

 

 

 

 

between Blue

 

 

 

 

 

of the 3---way

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replace

warm quickly?

 

 

boiler?

 

 

 

 

open?

 

 

 

 

Does the heating

 

 

 

 

and Brown at

 

 

 

 

 

valve harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flow pipe now

 

 

 

 

the 3---way

 

 

 

 

 

O.K?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wiring

yes

 

 

 

 

yes

 

 

 

 

 

yes

 

 

 

 

 

become warm?

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection?

 

 

 

 

 

yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yes

 

 

 

 

 

 

Replace faulty PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Close

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the motor

 

 

 

Replace faulty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

assembly, with 230V at

 

 

 

 

 

motor assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the connections is the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

spindle visible? Refer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to frame 76.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace faulty valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

body assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the DHW flow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no

 

 

 

 

 

 

 

no

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

detector sensor body.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the faulty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the heating flow

 

 

 

Dismantle the DHW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

become warm?

 

 

 

detector valve. Refer to

 

 

 

 

 

DHW detector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

frame 66 and clean.

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yes

 

 

 

 

When re---assembled

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with DHW taps closed,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Faulty sensor now

 

 

 

does the heating flow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pipe become warm?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replaced

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continued on page

 

53 of fault finding.

* see Table 2 at page 4 for the correct value

52

mini HE --- Installation & Servicing

Page 51 Page 53
Image 52
Page 51 Page 53
Contents Installation and servicing Mini HE --- Installation & Servicing Document Amendments General Boiler DataPerformance Data --- Central Heating Domestic Hot WaterContents Benchmark Commissioning Checklist DetailsGeneral Boiler Water Connection Boiler ClearancesGAS Safety IntroductionOptional Extra Kits Safe HandlingFlue Installation Requirements GAS SupplySafe Handling of Substances Location of Boiler and Flue OutletWater Circulation System Water TreatmentAIR Supply Additional PumpsElectrical Supply RequirementsSize of expansion vessel Mini HE C24, mini HE C28Hydraulic Loss Remaining pump capacity General Boiler Control Interlocks Domestic HOT Water RequirementsGeneral Boiler Water Circuit Diagram Installation Installation Boiler AssemblyInstallation Unpacking Pack a contentsHardware pack contents Pack B contentsInstallation Fitting the Flue SystemRear Flue Assembly Refer to the following diagram for the model mini HE C32Twin Pipe Flue DuctWall Mounting Template rear flue Ring Installation Cutting the FlueFitting the Extension Kits Installation Fitting the Optional Roof Flue Roof Flue KIT CONTENTS/OPTIONSInstallation Flue Terminal Position Flue ArrangementAssembling the Roof Flue KIT Flue over 3 meters longInstallation Fitting the Wall Mounting Plate Fit the service valves, washers and tail pipes as shownMounting the Boiler ConnectionsSafety Valve Drain Condensate DrainLocate the gasket and flue turret on the top of the boiler Flues over 1 meter longIncoming mains wiring detail For external controls wiring see frameElectrical Connections Pictorial Wiring Installation Functional Flow Diagram Control pcbExternal Electrical Controls Electrical Connections for a Combi BoilerInstallation Initial Lighting Maximum valve setting To Adjust PressuresMinimum valve setting Anti Cycling Setting Commissioning and TestingElectrical Installation Gas InstallationGeneral Checks Installation GAS Conversion Handing OverServicing Servicing ScheduleServicing Removal of Outer and Inner Casing Servicing Burner Removal and Cleaning Cleaning the Heat ExchangerRE---ASSEMBLY Burner Pressure CheckServicing FAN and Venturi Removal and Cleaning Remove the fan by sliding it towards left see the arrowSpark and Detection Electrode Replacement Burner ReplacementBurner Injectors Replacement When replacing any componentServicing Overheat Thermostat Replacement Flue Temperature Probe ReplacementTemperature Probe Replacement Removal of CH temperature probeGAS Valve Replacement Expansion Vessel ReplacementVenturi Replacement Servicing FAN ReplacementAIR Pressure Switch Replacement Pump Replacement Complete Servicing Electronic CONTROL/IGNITION PCB Replacement Boiler mode setting Servicing CH Flow Switch Replacement CH Flow Switch Membrane ReplacementDHW Filter and Flow Limiter Replacement Servicing DHW Flow Switch ReplacementFlow limiter Servicing Primary Heat Exchanger Replacement Recuperator ReplacementServicing Diverter Valve Actuator Replacement Diverter Valve Internal Parts ReplacementServicing DHW Heat Exchanger Replacement CH Drain Cock ReplacementTo clean the condensate trap and drain Condensate Trap ReplacementTo replace the condensate trap Normal operation OFFFault Finding FindingFrom Fault finding Fault Finding Fault Refer back to page 52 of fault finding to continue Fault Finding From Burner mod. mini HE C28, mini HE C32 075535Fan mod. mini HE C28, mini HE C32 17398422 23 Installer Notification Guidelines GAS Boiler Commissioning Checklist Service Interval Record Technical Training Ideal boilersInstaller Water hot or Installer the contact fire not doesCorrectly Ignition at attempt Cleaning MaintenanceGAS of Escape Boiler the Light to Lights DiagnosticClearances Minimum

C28, C24, C32 specifications

The Mamiya C series is celebrated among photography enthusiasts for its unique twin-lens reflex (TLR) design, offering both a classic aesthetic and innovative features that set it apart in the world of medium format cameras. The C32, C24, and C28 models represent a range of technology and design advancements that cater to various shooting needs.

The Mamiya C32, introduced in the early 1970s, is renowned for its precision engineering and versatility. This model features interchangeable lenses, allowing photographers to switch between different focal lengths for creative flexibility. The camera supports 120 and 220 film formats, enabling higher film capacities for extended shooting sessions. An essential feature of the C32 is its built-in light meter, which enhances exposure accuracy by providing real-time readings. The camera's bright waist-level finder offers excellent viewing comfort and composition aid, attracting those who appreciate a more hands-on shooting experience.

Next in line, the Mamiya C24 offers a slightly more compact and lighter design, making it an appealing option for documentary and street photographers. While still featuring the electronic leaf shutter system utilized in the C32, the C24 omits built-in metering, which encourages users to develop their exposure skills. The lens selection remains robust, with options ranging from wide-angle to telephoto, allowing for creative versatility. The C24's rugged build quality and reliable shutter performance make it a trusted companion in various shooting conditions.

Lastly, the Mamiya C28 provides a perfect blend of portability and advanced capabilities. With its ergonomic design and improved lens coatings, the C28 offers enhanced image quality with better contrast and sharpness. Similar to its predecessors, it utilizes an interchangeable lens system but enhances user convenience through quick-to-use shutter speeds and aperture settings. The camera is also compatible with a range of accessories, such as flash units and close-up attachments, further expanding its creative potential.

In summary, the Mamiya C32, C24, and C28 each present unique features and technological advancements that cater to various types of photographers. Whether it's the precision of the C32, the compact convenience of the C24, or the versatile performance of the C28, these cameras maintain a special place in the hearts of medium format enthusiasts, showcasing the blend of craftsmanship and innovation that Mamiya is known for.
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