Lochinvar 399 - 800 Check flame signal, Review with owner, Cleaning boiler heat exchanger

Page 27

Service Manual

2Maintenance (continued)

Figure 2-4Burner Assembly - Models 600 - 800

AIR ARM

BURNER

GASKET

SCREWS

(QTY. 5)

Check flame signal

1.At high fire the flame signal shown on the display should be at least 10 microamps.

2.A lower flame signal may indicate a fouled or damaged flame sense electrode. If cleaning the flame sense electrode does not improve, ground wiring is in good condition, and ground continuity is satisfactory, replace the flame sense electrode.

3.See Section 3 - Troubleshooting in this manual for other procedures to deal with low flame signal.

Review with owner

1.Review the Knight XL User’s Information Manual with the owner.

2.Emphasize the need to perform the maintenance schedule specified in the Knight XL User’s Information Manual (and in this manual as well).

3.Remind the owner of the need to call a licensed contractor should the boiler or system exhibit any unusual behavior.

4.Remind the owner to follow the proper shutdown procedure and to schedule an annual start-up at the beginning of the next heating season.

Cleaning boiler heat exchanger

1.Shut down boiler:

•Follow the “To Turn Off Gas to Appliance” instructions for the boiler in the Knight XL Installation and Operation Manual.

•Do not drain the boiler unless it will be exposed to freezing temperatures. If using freeze prevention fluid in system, do not drain.

2.Allow time for the boiler to cool to room temperature if it has been firing.

3.Remove the blower assembly (gas air/arm) from the heat exchanger access cover. Set bolts aside.

4.Remove the nuts securing the heat exchanger access cover to the heat exchanger and set aside.

5.Remove the heat exchanger access cover, cover gasket(s) and chamber insulation assembly.

￿WARNING The boiler contains ceramic fiber materials. Use care when handling these

materials per instructions on page 3 of this manual. Failure to comply could result in severe personal injury.

6.Use a vacuum cleaner to remove any accumulation on the boiler heating surfaces. Do not use any solvent.

7.Finish cleaning using a clean cloth dampened with warm water.

8.Install access cover gasket, chamber insulation assembly and cover.

9.Secure nuts on the studs. DO NOT overtighten.

10.Re-install the blower assembly (gas air/arm) using the bolts set aside in Step 3.

11.Close isolation valves on piping to isolate boiler from system. Attach a hose to the boiler drain and flush boiler thoroughly with clean water by using purging valves to allow water to flow through the water make-up line to the boiler.

12.When the boiler has been flushed, restore boiler to operation.

13.Perform start-up and check-out procedures in the Knight XL Installation and Operation Manual.

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Contents Models 399 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid When servicing boiler Troubleshooting What is in this manual?Service MaintenanceNear boiler piping ServiceMenu / Exit UP Down Knight XL displayControl inputs Control outputs Smart Control ModuleSequence of operation General OperationHow the boiler operates How the control module operatesBLR Ignition Sequence of operationBLR SH 41% Rate Use this procedure to access menus from the display panel Display panel menu accessValue will appear Display panel parameter accessParameter table Temperature DataControl Circulation Service Viewable and changeable control parameters Temperature settingsFunctions DHW settingsOutdoor air reset Data loggingMinimum SH set point Maximum air temperatureShift reset curve Maximum SH set pointAnti-cycling Boiler cascade address Control modesSH controlling sensor SH sourceService Notification Cascade offsetCirculation pumps Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and flame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsCheck flame signal Cleaning boiler heat exchangerReview with owner Check the following TroubleshootingBefore troubleshooting Check control module fusesUnit Does Not No DisplayNo Burner OperationTemperature Resistance Checking temperature sensorsSystem Pump NoisyNo Pump Operation Boiler PumpSequence Switch/LWCOFlow FlameNo Flame Ign Anti-cyclingRunning No FlameFan Speed Low Adjustable HighLimit w/Manual Fan LowSensor Shorted Fan HighFan Speed High Sensor OpenTemp O/Shoot Open Rem Ctrl FltParameters ProgrLow 24 VAC Service BlkWatch Dog Error No Error StoredGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or ObstructionGas valve adjustment procedure ModelModels 600 Page Page KBX-SER Rev E
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399 - 800 specifications

Lochinvar is known for its cutting-edge water heating and boiler systems, and the Lochinvar 399 - 800 series is no exception. Specifically designed for commercial applications, this series brings advanced technology and engineering to the forefront of hydronic heating solutions.

One of the standout features of the Lochinvar 399 - 800 series is its impressive efficiency. Equipped with a condensing design, these boilers utilize high-efficiency stainless steel heat exchangers that allow for maximum heat transfer while minimizing energy consumption. With an impressive thermal efficiency of up to 96%, the Lochinvar 399 - 800 series stands out in its class, offering significant energy savings and reduced operational costs over time.

Another key characteristic of this series is its robust construction. Designed with longevity in mind, the boilers are built using high-quality materials that withstand extreme temperatures and pressures. The stainless steel design not only enhances durability but also combats corrosion, ensuring a long service life and reduced maintenance costs for users.

The Lochinvar 399 - 800 series also incorporates advanced control technologies. With its intuitive control system, users can easily adjust and monitor heating parameters, ensuring optimal performance and comfort. The integrated Control Wizard feature simplifies the setup process, allowing for quick commissioning and troubleshooting. Additionally, the optional Lochinvar SMART CONTROL technology provides remote monitoring capabilities, allowing operators to keep track of system performance from anywhere.

Versatility is another hallmark of the Lochinvar 399 - 800 series. These boilers come in a range of sizes, with the ability to modulate output based on real-time heating demands. This flexibility ensures that systems can operate efficiently under varying load conditions, making them ideal for schools, hospitals, and commercial buildings requiring consistent hot water availability.

In summary, the Lochinvar 399 - 800 series exemplifies modern boiler technology, combining energy efficiency, durability, advanced controls, and versatility. As businesses and facilities seek to enhance their heating systems, the Lochinvar 399 - 800 offers a reliable and forward-thinking solution for today's energy-conscious environment. Investing in this state-of-the-art boiler system not only improves comfort but also fosters sustainability and cost-effectiveness in commercial heating applications.
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