Lochinvar 399 - 800 service manual Temp O/Shoot

Page 37

Service Manual

3Troubleshooting (continued)

Table 3F (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

FAULT

DESCRIPTION

 

CORRECTIVE ACTION

 

 

 

 

 

The stack temperature has exceeded the set

• Inspect the heat exchanger. Reference page 27 of

 

parameters for the boiler.

this manual for the procedure on how to clean the flue

 

 

 

 

side of the heat exchanger.

 

 

 

 

 

• Inspect the flue sensor and associated wiring.

 

 

Measure the resistance of the flue sensor and

 

 

compare to Table 3C on page 30 of this manual.

 

 

Replace the sensor if necessary.

 

 

 

 

• Verify that the vent/air intake pipes are properly

 

 

installed and that there are no obstructions.

 

 

 

• Replace the main control board.

 

 

 

 

 

 

The temperature rise across the heat

• Verify that the system is full of water and that all air

 

exchanger has exceeded the set parameters

has been properly purged from the system.

 

 

for the boiler.

 

 

 

 

 

 

 

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 6 - Hydronic Piping of the

 

 

Knight

XL

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Knight XL boiler.

 

 

• Check for voltage to the boiler pump motor on a call

 

 

for heat. If voltage is not present, check the wiring

Temp O/Shoot

 

back to the pump relay. Replace the pump relay if

 

necessary.

 

 

 

 

 

 

• If 120 VAC is present on a call for heat and the boiler

 

 

pump is not operating, replace the pump.

 

 

 

• Verify that the boiler pump is set to the proper speed

 

 

or that the pump is the proper size. Reference

 

 

Section

6

- Hydronic

Piping of the

Knight

 

 

Boiler Installation and Operation Manual for boiler

 

 

pump specifications.

 

 

 

 

 

 

 

Outlet water temperature has exceeded the

• Verify that the system is full of water and that all air

 

maximum outlet water temperature.

has been properly purged from the system.

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 6 - Hydronic Piping of the

 

 

Knight

XL

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Knight XL boiler.

 

 

• Check for voltage to the boiler pump motor on a call

 

 

for heat. If voltage is not present, check wiring back

 

 

to the pump relay. Replace the pump relay if

 

 

necessary.

 

 

 

 

 

 

• If 120 VAC is present on a call for heat and the boiler

 

 

pump is not operating, replace the pump.

 

 

 

 

 

 

 

 

 

37

Image 37
Contents Models 399 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler Service What is in this manual?Maintenance TroubleshootingNear boiler piping ServiceMenu / Exit UP Down Knight XL displayControl inputs Control outputs Smart Control ModuleHow the boiler operates General OperationHow the control module operates Sequence of operationBLR Ignition Sequence of operationBLR SH 41% Rate Use this procedure to access menus from the display panel Display panel menu accessValue will appear Display panel parameter accessParameter table Temperature DataControl Circulation Service Viewable and changeable control parameters Temperature settingsOutdoor air reset DHW settingsData logging FunctionsShift reset curve Maximum air temperatureMaximum SH set point Minimum SH set pointAnti-cycling SH controlling sensor Control modesSH source Boiler cascade addressCascade offset Service NotificationCirculation pumps Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Before troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit Does NotTemperature Resistance Checking temperature sensorsNo Pump NoisyOperation Boiler Pump System PumpFlow Switch/LWCOFlame SequenceNo Flame Ign Anti-cyclingRunning No FlameLimit w/Manual Adjustable HighFan Low Fan Speed LowFan Speed High Fan HighSensor Open Sensor ShortedTemp O/Shoot Parameters Rem Ctrl FltProgr OpenWatch Dog Error Service BlkNo Error Stored Low 24 VACGas Valve Adjustment Combustion Analysis ProcedureOr Obstruction Gas Supply PressureModel Gas valve adjustment procedureModels 600 Page Page KBX-SER Rev E
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399 - 800 specifications

Lochinvar is known for its cutting-edge water heating and boiler systems, and the Lochinvar 399 - 800 series is no exception. Specifically designed for commercial applications, this series brings advanced technology and engineering to the forefront of hydronic heating solutions.

One of the standout features of the Lochinvar 399 - 800 series is its impressive efficiency. Equipped with a condensing design, these boilers utilize high-efficiency stainless steel heat exchangers that allow for maximum heat transfer while minimizing energy consumption. With an impressive thermal efficiency of up to 96%, the Lochinvar 399 - 800 series stands out in its class, offering significant energy savings and reduced operational costs over time.

Another key characteristic of this series is its robust construction. Designed with longevity in mind, the boilers are built using high-quality materials that withstand extreme temperatures and pressures. The stainless steel design not only enhances durability but also combats corrosion, ensuring a long service life and reduced maintenance costs for users.

The Lochinvar 399 - 800 series also incorporates advanced control technologies. With its intuitive control system, users can easily adjust and monitor heating parameters, ensuring optimal performance and comfort. The integrated Control Wizard feature simplifies the setup process, allowing for quick commissioning and troubleshooting. Additionally, the optional Lochinvar SMART CONTROL technology provides remote monitoring capabilities, allowing operators to keep track of system performance from anywhere.

Versatility is another hallmark of the Lochinvar 399 - 800 series. These boilers come in a range of sizes, with the ability to modulate output based on real-time heating demands. This flexibility ensures that systems can operate efficiently under varying load conditions, making them ideal for schools, hospitals, and commercial buildings requiring consistent hot water availability.

In summary, the Lochinvar 399 - 800 series exemplifies modern boiler technology, combining energy efficiency, durability, advanced controls, and versatility. As businesses and facilities seek to enhance their heating systems, the Lochinvar 399 - 800 offers a reliable and forward-thinking solution for today's energy-conscious environment. Investing in this state-of-the-art boiler system not only improves comfort but also fosters sustainability and cost-effectiveness in commercial heating applications.