Lochinvar 399 - 800 service manual When servicing boiler

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Service Manual

Please read before proceeding

When servicing boiler –

To avoid electric shock, disconnect electrical supply before performing maintenance.

To avoid severe burns, allow boiler to cool before performing maintenance.

Boiler operation –

Do not block flow of combustion or ventilation air to the boiler.

Should overheating occur or gas supply fail to shut off, do not turn off or disconnect electrical supply to circulator. Instead, shut off the gas supply at a location external to the appliance.

Do not use this boiler if any part has been under water. The possible damage to a flooded appliance can be extensive and present numerous safety hazards. Any appliance that has been under water must be replaced.

Boiler water –

Thoroughly flush the system (without boiler connected) to remove sediment. The high-efficiency heat exchanger can be damaged by build-up or corrosion due to sediment.

Do not use petroleum-based cleaning or sealing compounds in the boiler system. Gaskets and seals in the system may be damaged. This can result in substantial property damage.

Do not use “homemade cures” or “boiler patent medicines”. Serious damage to the boiler, personnel, and/or property may result.

Continual fresh make-up water will reduce boiler life. Mineral buildup in the heat exchanger reduces heat transfer, overheats the stainless steel heat exchanger, and causes failure. Addition of oxygen carried in by makeup water can cause internal corrosion. Leaks in boiler piping must be repaired at once to prevent the introduction of makeup water.

Freeze protection fluids –

NEVER use automotive antifreeze. Use only inhibited propylene glycol solutions which are specifically formulated for hydronic systems. Ethylene glycol is toxic and can attack gaskets and seals used in hydronic systems.

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Contents Models 399 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight XL display Menu / Exit UP DownControl inputs Smart Control Module Control outputsGeneral Operation How the boiler operatesHow the control module operates Sequence of operationSequence of operation BLR IgnitionBLR SH 41% Rate Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Value will appearTemperature Data Parameter tableControl Circulation Service Temperature settings Viewable and changeable control parametersDHW settings Outdoor air resetData logging FunctionsMaximum air temperature Shift reset curveMaximum SH set point Minimum SH set pointAnti-cycling Control modes SH controlling sensorSH source Boiler cascade addressCascade offset Service NotificationCirculation pumps Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Troubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature ResistanceNoisy No PumpOperation Boiler Pump System PumpSwitch/LWCO FlowFlame SequenceAnti-cycling No Flame IgnNo Flame RunningAdjustable High Limit w/ManualFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedTemp O/Shoot Rem Ctrl Flt ParametersProgr OpenService Blk Watch Dog ErrorNo Error Stored Low 24 VACCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModel Gas valve adjustment procedureModels 600 Page Page KBX-SER Rev E
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399 - 800 specifications

Lochinvar is known for its cutting-edge water heating and boiler systems, and the Lochinvar 399 - 800 series is no exception. Specifically designed for commercial applications, this series brings advanced technology and engineering to the forefront of hydronic heating solutions.

One of the standout features of the Lochinvar 399 - 800 series is its impressive efficiency. Equipped with a condensing design, these boilers utilize high-efficiency stainless steel heat exchangers that allow for maximum heat transfer while minimizing energy consumption. With an impressive thermal efficiency of up to 96%, the Lochinvar 399 - 800 series stands out in its class, offering significant energy savings and reduced operational costs over time.

Another key characteristic of this series is its robust construction. Designed with longevity in mind, the boilers are built using high-quality materials that withstand extreme temperatures and pressures. The stainless steel design not only enhances durability but also combats corrosion, ensuring a long service life and reduced maintenance costs for users.

The Lochinvar 399 - 800 series also incorporates advanced control technologies. With its intuitive control system, users can easily adjust and monitor heating parameters, ensuring optimal performance and comfort. The integrated Control Wizard feature simplifies the setup process, allowing for quick commissioning and troubleshooting. Additionally, the optional Lochinvar SMART CONTROL technology provides remote monitoring capabilities, allowing operators to keep track of system performance from anywhere.

Versatility is another hallmark of the Lochinvar 399 - 800 series. These boilers come in a range of sizes, with the ability to modulate output based on real-time heating demands. This flexibility ensures that systems can operate efficiently under varying load conditions, making them ideal for schools, hospitals, and commercial buildings requiring consistent hot water availability.

In summary, the Lochinvar 399 - 800 series exemplifies modern boiler technology, combining energy efficiency, durability, advanced controls, and versatility. As businesses and facilities seek to enhance their heating systems, the Lochinvar 399 - 800 offers a reliable and forward-thinking solution for today's energy-conscious environment. Investing in this state-of-the-art boiler system not only improves comfort but also fosters sustainability and cost-effectiveness in commercial heating applications.