Lochinvar 399 - 800 service manual Rem Ctrl Flt, Parameters, Progr, Open

Page 38

Service Manual

3Troubleshooting

Table 3F (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

FAULT

DESCRIPTION

CORRECTIVE ACTION

 

 

Outlet water temperature has exceeded the

• Verify that the boiler pump is set to the proper speed

Temp O/Shoot

maximum outlet water temperature.

or that the boiler pump is the proper size. Reference

 

Section 6 - Hydronic Piping of the Knight

XL

(continued)

 

Installation and Operation Manual for boiler pump

 

 

specifications.

 

 

 

• Replace the main control board.

 

 

 

 

 

 

External control is cycling too often.

• Check set point of the external control.

 

Rem Ctrl Flt

 

• Check the wiring between the external control and the

 

unit.

 

 

 

 

 

 

• Replace the control.

 

 

 

 

Parameters

After downloading parameters from a laptop,

• Press the ENTER/RESET button on the SMART

the main control board must be reset.

SYSTEM display panel.

 

Progr

 

 

 

 

 

(will require a manual

 

 

 

reset once the condition

 

 

 

has been corrected. Press

 

 

 

the RESET button on the

 

 

 

SMART SYSTEM display

 

 

 

to reset.)

 

 

 

 

 

 

 

APS

Air pressure switch contacts are open.

• Check the wiring connections to switch. Wires should

 

 

be connected to the common and normally closed

Open

 

 

terminals.

 

(will require a manual

 

 

 

 

 

reset once the condition

 

• Vent/air intake lengths exceed the maximum allowed

has been corrected. Press

 

 

lengths. Refer to Section 3 - General Venting of the

the RESET button on the

 

 

Knight XL Installation and Operation Manual

for

SMART SYSTEM display

 

 

proper lengths.

 

to reset.)

 

 

 

 

 

 

 

• Check for obstruction or blockage in the vent/air

 

 

intake pipes or at terminations.

 

 

 

• Check reference hoses connected to the air pressure

 

 

switch for blockage or obstruction.

 

 

 

• Inspect the burner. Reference page 26 of this manual

 

 

for removal and cleaning procedures. Replace if

 

 

necessary.

 

 

 

• Inspect the heat exchanger. Reference page 27 of this

 

 

manual for removal and cleaning procedures.

 

 

Replace if necessary.

 

 

 

• Faulty air pressure switch. Replace switch.

 

 

 

 

 

38

Image 38 Contents
Models 399 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler Maintenance What is in this manual?Service TroubleshootingService Near boiler pipingKnight XL display Menu / Exit UP DownControl inputs Smart Control Module Control outputsHow the control module operates General OperationHow the boiler operates Sequence of operationSequence of operation BLR IgnitionBLR SH 41% Rate Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Value will appearTemperature Data Parameter tableControl Circulation Service Temperature settings Viewable and changeable control parametersData logging DHW settingsOutdoor air reset FunctionsMaximum SH set point Maximum air temperatureShift reset curve Minimum SH set pointAnti-cycling SH source Control modesSH controlling sensor Boiler cascade addressCirculation pumps Service NotificationCascade offset Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Inspect ignition and flame sense electrodesReview with owner Check flame signalCleaning boiler heat exchanger Check control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotChecking temperature sensors Temperature ResistanceOperation Boiler Pump NoisyNo Pump System PumpFlame Switch/LWCOFlow SequenceAnti-cycling No Flame Ign No Flame RunningFan Low Adjustable HighLimit w/Manual Fan Speed LowSensor Open Fan HighFan Speed High Sensor ShortedTemp O/Shoot Progr Rem Ctrl FltParameters OpenNo Error Stored Service BlkWatch Dog Error Low 24 VACOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModels 600 Gas valve adjustment procedureModel Page Page KBX-SER Rev E
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