Burnham PVG manual Vent Guidelines Due to Removal of an Existing Boiler, General Guidelines

Page 10

A.Vent Guidelines Due to Removal of an Existing Boiler

For installations not involving the replacement of an existing boiler, proceed to Step B.

When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the remaining appliances. At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation:

1.Seal any unused openings in the common venting system.

2.Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion, and other deficiencies which could cause an unsafe condition.

3.Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system.

Turn on any exhaust fans, such as range-hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.

4.Place in operation the appliance being inspected. Follow the Lighting (or Operating) Instructions. Adjust thermostat so appliance will operate continuously.

5.Test for spillage at the draft hood relief opening after five (5) minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar or pipe.

6.After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use.

7.Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code, NFPA 54/ANSI Z223.1. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Part II in the National Fuel Gas Code, NFPA 54/ ANSI Z223.1.

B.General Guidelines

1.Vent system installation must be in accordance with National Fuel Gas Code, NFPA 54/ANSI Z221.3 or applicable provisions of local building codes. Contact local building or fire officials about restrictions and installation inspection in your area.

2.Refer to the appropriate drawings in this section of this manual to determine the proper configuration of venting system. See Table 1.

3.This appliance requires a Special Gas Vent. The productisdesignedtouseBurnhamsuppliedAL29-4C®Stainless Steel vent system components.The following manufacturers offer similar AL 29-4C®components and are approved for use with this product. Heat-Fab Inc. - Saf-T-Vent (800-772-0739); Flex-LInternational Inc. - Star-34 (800-561-1980); Z-Flex U. S., Inc. - Z-Vent (800-654-5600); and Protech Systems, Inc.- FasNSeal™ (800-766-3473) or equivalent. The use of these alternate manufacturer’s venting systems will require adapters to connect to the Burnham supplied vent connector and vent terminal. These adapters are not supplied with this unit and should be obtained from the supplier of the alternate manufacturer’s venting system. See Table 3 for complete list of Burnham Vent System Components.

4.Horizontal vent pipe must maintain a minimum ¼ inch per foot slope away from boiler.

5.Use noncombustible ¾ inch pipe strap to support horizontal runs and maintain vent location and slope while preventing sags in pipe. Do not restrict thermal expansion or movement of vent system.

Maximum support spacing is five (5) feet. Do not penetrate any part of the vent system with fasteners.

6.Vent length restrictions are based on equivalent length of vent pipe (total length of straight pipe plus equivalent length of fittings). Maximum vent lengths are listed in Table 4. Do not exceed maximum vent lengths. Table 3 lists equivalent lengths for fittings. Do not include vent terminals in equivalent feet calculations.

7.Provide and maintain vent pipe minimum clearances to combustible materials. Vent pipe minimum clearance to combustible material is four (4) inches when vent is installed in a fully enclosed (chase) application or three (3) inches when vent is installed with at least one side open, similar to a joist bay application. Use double wall thimble [Burnham Part No. 8116115 (3”), 100185-01 (4”)] when penetrating a combustible wall.

8.Do not install venting system components on the exterior of the building except as specifically required by these instructions. The vent termination location is restricted as follows:

10

Page 9 Page 11
Image 10
Page 9 Page 11
Contents PVG 8140708R8-8/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting Vent System Components Included with BoilerBurnham Vent System Components Vent LengthVent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Horizontal Venting System. See Figures 4, 4ARecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Install vent piping Exterior run to be included in equivalent vent lengthsIV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Failure to properly pipe gas supply to boiler may Gas PipingGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModule Sizing Modular Boiler Water Manifold SizingModular Boiler Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal Cross-ReferenceGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limitAdjust gas input rate to boiler Gas Flow Rate in Cubic Feet Per HourIX. Service Low water cutoff if so equippedProcedure for measuring differential pressure See Figure Main Burners and FireboxFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Pilot Burner LocationPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty

PVG specifications

Burnham PVG, an innovative leader in the heating industry, presents a range of high-efficiency gas boilers that are designed specifically for residential applications. Burnham has established a solid reputation for producing reliable and durable heating solutions, with the PVG series exemplifying their commitment to quality and performance.

One of the standout features of the Burnham PVG is its advanced stainless steel heat exchanger. This design not only ensures superior heat transfer but also enhances durability and resistance to corrosion compared to traditional cast iron counterparts. The use of stainless steel contributes to the longevity of the system, allowing homeowners to enjoy efficient heating for years with less risk of breakdown.

The PVG series incorporates cutting-edge modulating technology, which adjusts the boiler’s output to match the heating demand. This modulating feature allows for more precise temperature control, optimizing energy consumption and minimizing fuel costs. Unlike conventional boilers that operate at a fixed output, the ability to modulate enables the PVG to deliver precisely the right amount of energy when needed, thus enhancing overall system efficiency.

In addition to its efficiency and performance capabilities, the Burnham PVG is designed with ease of installation and maintenance in mind. The compact design enables versatile installation options, even in tight spaces or retrofit applications. Furthermore, the accessible panel layout simplifies service and maintenance tasks, allowing HVAC professionals to perform routine checks and repairs with ease.

The PVG series also emphasizes user-friendly operations, featuring intuitive controls that allow for straightforward adjustments and monitoring. With options for direct vent and conventional venting systems, homeowners can select the best installation method for their specific needs and living environment.

Additionally, the Burnham PVG aligns with environmental considerations by meeting stringent emissions standards, contributing to reduced greenhouse gas outputs. With its energy-efficient operation and commitment to sustainability, the PVG series represents a forward-thinking choice for those looking to reduce their carbon footprint while enhancing home comfort.

In summary, Burnham PVG is characterized by its durable stainless steel construction, modulating technology, compact design, user-friendly controls, and eco-conscious performance. This series exemplifies what modern residential heating solutions should aspire to achieve: efficiency, reliability, and sustainability, making it an excellent choice for intelligent energy management in the home.
Top Page Image Contents