Burnham PVG manual Green LED Status Codes

Page 42

Table 12: Green LED Status Codes

Green LED

 

 

 

 

Flash Code

Indicates

Next System Action

Recommended Service Action

(X + Y)a

 

 

 

 

OFF

No “Call for Heat”

N/A

None

 

Flash Fast

Startup - Flame sense

N/A

None

 

calibration

 

 

 

 

 

Heartbeat

Normal operation

N/A

None

 

 

 

 

If system fails to light on next trial

 

5 minute Retry Delay-

 

for ignition check gas supply, pilot

 

Initiate new trial for ignition after retry

burner, spark and flame sense wir-

2

Pilot flame not detected

delay completed.

ing, flame rod contamination or out

 

during trial for ignition

 

 

of position, burner ground connec-

 

 

 

 

 

 

tion.

 

 

 

 

If system fails to light on next trial

 

Recycle- Flame failed

Initiate new trial for ignition. Flash

for ignition check gas supply, pilot

3

code will remain through the ignition

burner, flame sense wiring, flame

during run

 

trial until flame is proved.

rod contamination, burner ground

 

 

 

 

 

connection.

 

 

 

If situation self corrects within 10

Check for pilot flame. Replace gas

 

 

seconds, control returns to normal

 

Flame sensed out of

valve if pilot flame present. If no

 

4

sequence. If flame out of sequence re-

 

sequence

pilot flame, cycle “Call for Heat.”

If

 

 

mains longer than 10 seconds, control

error repeats, replace control.

 

 

 

goes to Flash code 6+4 (see below)

 

 

 

 

 

 

 

 

Check flame sense lead wire for

 

 

Flame sense leakage to

Control remains in wait mode. When

damage or shorting. Check that

 

7

the fault corrects, control resumes nor-

flame rod is in proper position.

 

ground

 

 

mal operation after a one minute delay.

Check flame rod ceramic for cracks,

 

 

 

 

 

damage or tracking.

 

 

 

Control remains in wait mode. When

Check transformer and AC line for

 

Low secondary voltage

proper input voltage to the control.

8

the fault corrects, control resumes nor-

supply- (below 15.5 Vac)

Check with full system load on the

 

 

mal operation after one minute delay.

transformer.

 

 

 

 

 

 

5 minute Retry Delay-

 

Check gas supply, pilot burner, spark

 

Initiate new trial for ignition after retry

and flame sense wiring, flame rod

6 + 2

On every third retry on

delay completed.

contamination or out of position,

 

 

same “Call for Heat”

 

 

 

burner ground connection.

 

 

 

 

 

 

On every 6th flame

5 minute retry delay, then initiate new

Check gas supply, pilot burner, flame

6 + 3

failure during run on the

sense wiring, contamination of flame

trial for ignition.

 

same “Call for Heat”

rod, burner ground connection.

 

 

 

 

 

Flame sensed out of

Control waits until flame is no longer

Check for pilot flame. Replace gas

 

sensed and then goes to soft lockout.

valve if pilot flame present. If no

 

6 + 4

sequence- longer than

 

Flash code continues. Control auto

pilot flame, cycle “Call for Heat.”

If

 

10 seconds

 

resets from soft lockout after one hour.

error repeats, replace control.

 

 

 

 

 

Soft lockout due to error

Control auto resets from soft lockout

Reset by cycling “Call for Heat.”

If

ON

detected during self

after one hour.

error repeats, replace the control

 

 

check sequences

 

 

 

 

 

aFlash Code Descriptions:

 

 

 

-Flash Fast: rapid blinking

-Heartbeat: Constant ½ second bright, ½ second dim cycles.

-A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats the sequence.

-X + Y flash codes signify that the LED flashes X times at 2Hz, remains off for two seconds, flashes Y times at 2 Hz, remains off for three seconds, and then repeats the sequence.

42

Image 42 Contents
PVG 8140708R8-8/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting Vent System Components Included with BoilerBurnham Vent System Components Vent LengthVent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Horizontal Venting System. See Figures 4, 4ARecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Install vent piping Exterior run to be included in equivalent vent lengthsIV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Failure to properly pipe gas supply to boiler mayGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModule Sizing Modular Boiler Water Manifold Sizing Modular Boiler Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal Cross-ReferenceGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limitAdjust gas input rate to boiler Gas Flow Rate in Cubic Feet Per HourIX. Service Low water cutoff if so equippedProcedure for measuring differential pressure See Figure Main Burners and FireboxFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Pilot Burner LocationPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty