Burnham PVG manual Gas Piping, Failure to properly pipe gas supply to boiler may, Gas Ratings

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V. Gas Piping

 

 

 

 

 

Table 7 for maximum capacity of Schedule 40 pipe.

 

 

WARNING

 

 

 

 

 

Table 8 lists equivalent pipe length for standard

 

 

 

 

 

fittings.

 

 

 

 

 

Failure to properly pipe gas supply to boiler may

 

 

 

 

 

 

4. Corrections for the specific gravity of natural gas

result in improper operation and damage to the

 

boiler or structure. Always assure gas piping is

 

can be found in Table 6.

 

 

 

absolutely leak free and of the proper size and

 

 

 

 

 

 

 

 

type for the connected load.

 

 

Table 6: Specific Gravity Correction Factors for

An additional gas pressure regulator may be

 

 

Natural Gas

 

 

 

needed. Consult gas supplier.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specific

Correction

 

Specific

Correction

A. Size gas piping. Design system to provide adequate gas

 

Gravity

Factor

 

Gravity

Factor

supply to boiler. Consider these factors:

 

---

 

---

 

0.85

0.81

1. Allowable pressure drop from point of delivery to

 

---

 

---

 

0.90

0.82

boiler. Maximum allowable system pressure is ½

 

0.60

 

1.00

 

1.00

0.78

psig. Actual point of delivery pressure may be less;

 

 

 

 

 

 

 

 

 

0.65

 

0.96

 

1.10

0.74

contact gas supplier for additional information.

 

 

 

 

0.70

 

0.93

 

1.20

0.71

Minimum gas valve inlet pressure is stamped on

 

 

 

the rating label located in the boiler’s vestibule

 

0.75

 

0.90

 

1.30

0.68

compartment.

 

 

 

0.80

 

0.87

 

1.40

0.66

2. Maximum gas demand. Refer to the boiler’s input as

 

 

 

 

 

 

 

 

printed on its rating label. Also consider existing and

 

For materials or conditions other than those listed

expected future gas utilization equipment (i.e. water

 

heater, cooking equipment).

 

 

above, refer to National Fuel Gas Code, NFPA54/ANSI

3. Length of piping and number of fittings. Refer to

 

Z223.1, or size system using standard engineering

 

methods acceptable to authority having jurisdiction.

 

 

 

 

 

 

Table 5: Gas Ratings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler

Natural/LP

Minimum Natural

Minimum LP

 

Natural

LP

 

 

 

Model

Maximum

Gas Pressure

Gas Pressure

 

Manifold

Manifold

 

 

Number

Gas Pressure

(in. w.c.)

(in. w.c.)

 

Pressure

Pressure

 

 

 

(in. w.c.)

Inlet to Gas Valve

Inlet to Gas Valve

 

(in. w.c.)

(in. w.c.)

 

 

PVG-3

 

 

 

 

 

 

 

 

 

 

 

PVG-4

 

 

 

 

 

 

 

 

 

 

 

PVG-5

 

 

 

 

 

 

 

 

 

 

 

PVG-6

14

4.5

11.5

 

3.5

 

10.5

 

 

 

PVG-7

 

 

 

 

 

 

 

 

 

 

 

PVG-8

 

 

 

 

 

 

 

 

 

 

 

PVG-9

 

 

 

 

 

 

 

 

 

 

NOTICE

PVG boilers built for altitudes greater than 4,999 feet above sea level need to be specially orificed to adjust for changes in atmospheric conditions. The PVG boiler “H” Model has been certified to operate in atmospheric conditions from 5,000 to 10,000 feet above sea level. Input is derated by 10% for applications at 5,000 feet above sea level, and 20% for applications at 10,000 feet above sea levels. Derate is based on 2% reduction per 1000 feet.

The PVG boiler is available in two (2) altitude Models: The “S” Model 0 to 4,999 feet above sea level, and the “H” Model 5,000 to 10,000 feet above sea level.

For applications above 10,000 feet, consult the manufacturer.

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Contents 8140708R8-8/08 Price $5.00 PVGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerVent System Components Included with Boiler III. VentingVent Length Burnham Vent System ComponentsGeneral Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemHorizontal Venting System. See Figures 4, 4A Vent PipingRecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Exterior run to be included in equivalent vent lengths Install vent pipingLwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Failure to properly pipe gas supply to boiler may Gas PipingGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Module Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Water Manifold SizingModular Boiler Piping VIII. System Start-up Operating Instructions Ignition Module Terminal Cross-Reference Operating InstructionsGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Check limit Sequence of OperationGas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerLow water cutoff if so equipped IX. ServiceMain Burners and Firebox Procedure for measuring differential pressure See FigureFlue and Burner Cleanout, 1 Burner Pilot Burner Location Differential Pressure Switch SettingsPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty

PVG specifications

Burnham PVG, an innovative leader in the heating industry, presents a range of high-efficiency gas boilers that are designed specifically for residential applications. Burnham has established a solid reputation for producing reliable and durable heating solutions, with the PVG series exemplifying their commitment to quality and performance.

One of the standout features of the Burnham PVG is its advanced stainless steel heat exchanger. This design not only ensures superior heat transfer but also enhances durability and resistance to corrosion compared to traditional cast iron counterparts. The use of stainless steel contributes to the longevity of the system, allowing homeowners to enjoy efficient heating for years with less risk of breakdown.

The PVG series incorporates cutting-edge modulating technology, which adjusts the boiler’s output to match the heating demand. This modulating feature allows for more precise temperature control, optimizing energy consumption and minimizing fuel costs. Unlike conventional boilers that operate at a fixed output, the ability to modulate enables the PVG to deliver precisely the right amount of energy when needed, thus enhancing overall system efficiency.

In addition to its efficiency and performance capabilities, the Burnham PVG is designed with ease of installation and maintenance in mind. The compact design enables versatile installation options, even in tight spaces or retrofit applications. Furthermore, the accessible panel layout simplifies service and maintenance tasks, allowing HVAC professionals to perform routine checks and repairs with ease.

The PVG series also emphasizes user-friendly operations, featuring intuitive controls that allow for straightforward adjustments and monitoring. With options for direct vent and conventional venting systems, homeowners can select the best installation method for their specific needs and living environment.

Additionally, the Burnham PVG aligns with environmental considerations by meeting stringent emissions standards, contributing to reduced greenhouse gas outputs. With its energy-efficient operation and commitment to sustainability, the PVG series represents a forward-thinking choice for those looking to reduce their carbon footprint while enhancing home comfort.

In summary, Burnham PVG is characterized by its durable stainless steel construction, modulating technology, compact design, user-friendly controls, and eco-conscious performance. This series exemplifies what modern residential heating solutions should aspire to achieve: efficiency, reliability, and sustainability, making it an excellent choice for intelligent energy management in the home.