Burnham PVG manual Avoid Breathing Fiber Particulates and Dust

Page 63

Important Product Safety Information

Refractory Ceramic Fiber Product

Warning:

The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen. When disturbed as a result of servicing or repair, these substances become airborne and, if inhaled, may be hazardous to your health.

AVOID Breathing Fiber Particulates and Dust

Precautionary Measures:

Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear:

1.A National Institute for Occupational Safety and Health (NIOSH) approved respirator

2.Long sleeved, loose fitting clothing

3.Gloves

4.Eye Protection

Take steps to assure adequate ventilation.

Wash all exposed body areas gently with soap and water after contact.

Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes.

Discard used RCF components by sealing in an airtight plastic bag. RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada.

First Aid Procedures:

If contact with eyes: Flush with water for at least 15 minutes. Seek immediate medical attention if irritation persists.

If contact with skin: Wash affected area gently with soap and water.

Seek immediate medical attention if irritation persists.

If breathing difficulty develops: Leave the area and move to a location with clean fresh air. Seek immediate medical attention if breathing difficulties persist.

Ingestion: Do not induce vomiting. Drink plenty of water. Seek immediate medical attention.

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Image 63 Contents
8140708R8-8/08 Price $5.00 PVGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerVent System Components Included with Boiler III. VentingVent Length Burnham Vent System ComponentsGeneral Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemHorizontal Venting System. See Figures 4, 4A Vent PipingRecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Exterior run to be included in equivalent vent lengths Install vent pipingLwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Failure to properly pipe gas supply to boiler mayGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationModule Sizing Do not manifold vent pipes togetherModular Boiler Piping VIII. System Start-up Operating Instructions Ignition Module Terminal Cross-Reference Operating InstructionsGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Check limit Sequence of OperationGas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerLow water cutoff if so equipped IX. ServiceMain Burners and Firebox Procedure for measuring differential pressure See FigureFlue and Burner Cleanout, 1 Burner Pilot Burner Location Differential Pressure Switch SettingsPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty