Burnham PVG manual Adjust gas input rate to boiler, Gas Flow Rate in Cubic Feet Per Hour

Page 45

temperature. Main burners and pilot burner should extinguish, and blower should stop.

3.Adjust limit to setting above observed temperature. Ignition sequence should begin.

4.Adjust thermostat to lowest setting. Adjust limit to desired setting.

P.Adjust gas input rate to boiler.

1.Adjust thermostat to highest setting.

2.Check manifold gas pressure. See Table 5 or rating label located in the boiler’s vestibule compartment. Adjust gas valve pressure regulator as necessary (turn adjustment screw counterclockwise to decrease manifold pressure, or clockwise to increase manifold pressure). If pressure cannot be attained, check gas valve inlet pressure. If less than minimum indicated in Table 5 or boiler’s rating label, contact gas supplier for assistance.

3.Clock gas meter for at least 30 seconds. Use Table

13 to determine gas flow rate in Cubic Feet per

Hour.

WARNING

Failure to properly adjust gas input rate will result in over firing or under firing of the appliance. Improper and unsafe boiler operation may result.

4.Determine Input Rate. Multiply gas flow rate by gas heating value.

5.Compare measured input rate to input rate stated on rating plate.

a.Boiler must not be over fired. Reduce input rate by decreasing manifold pressure. Do not reduce more than 0.3 inch w.c. If boiler is still overfired, contact your Burnham distributor or Regional

Office for replacement Gas Orifice.

b.Increase input rate if less than 98% of rating plate input. Increase manifold gas pressure no more than 0.3 inch w.c. If measured input rate is still less than 98% of rated input:

i.Remove Main Burners per procedure in Section IX: Service.

ii.Remove gas orifices. Drill one (1) drill size larger (drill size is stamped on orifice, or see

Section X: Repair Parts).

iii.Reinstall gas orifices and main burners.

Measure input rate.

6.Recheck Main Burner Flame.

7.Return other gas-fired appliances to previous conditions of use.

Q.Review User’s Information Manual and system operation with owner or operator.

Table 13: Gas Flow Rate in Cubic Feet

Per Hour

Seconds

Size of Gas Meter Dial

for One

 

 

 

One-Half

One

Two

Revolution

Cu. Ft.

Cu. Ft.

Cu. Ft.

30

60

120

240

32

56

113

225

34

53

106

212

36

50

100

200

38

47

95

189

40

45

90

180

42

43

86

172

44

41

82

164

46

39

78

157

48

37

75

150

50

36

72

144

52

35

69

138

54

33

67

133

56

32

64

129

58

31

62

124

60

30

60

120

45

Image 45 Contents
8140708R8-8/08 Price $5.00 PVGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerVent System Components Included with Boiler III. VentingVent Length Burnham Vent System ComponentsGeneral Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemHorizontal Venting System. See Figures 4, 4A Vent PipingRecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Exterior run to be included in equivalent vent lengths Install vent pipingLwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Failure to properly pipe gas supply to boiler mayGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Module Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Water Manifold SizingModular Boiler Piping VIII. System Start-up Operating Instructions Ignition Module Terminal Cross-Reference Operating InstructionsGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Check limit Sequence of OperationGas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerLow water cutoff if so equipped IX. ServiceMain Burners and Firebox Procedure for measuring differential pressure See FigureFlue and Burner Cleanout, 1 Burner Pilot Burner Location Differential Pressure Switch SettingsPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty