Burnham PVG manual Pre-Installation

Page 6

I. Pre-Installation

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage or personal injury.

F.Provide combustion and ventilation air in accordance with applicable provisions of local building codes,

or: USA - National Fuel Gas Code, NFPA 54/ANSI Z223.1, Air for Combustion and Ventilation; Canada - Natural Gas or Propane Installation Code, CAN/CSA-B149.1.

DANGER

Do not install boiler where gasoline or other flammable vapors or liquids, or sources of hydrocarbons (i.e. bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners, etc.) are used or stored.

NOTICE

Due to the low water content of the boiler, mis- sizing of the boiler with regard to the heating system load will result in excessive boiler cycling and accelerated component failure. Burnham DOES NOT warrant failures caused by mis-sized boiler applications. DO NOT oversize the boiler to the system. Modular boiler installations greatly reduce the likelihood of boiler oversizing.

A. Installation must conform to the requirements of the authority having jurisdiction. In the absence of such requirements, installation must conform to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and/or CAN/ CSA B149.1 Installation Codes.

B.Appliance is design certified for installation on combustible flooring. Do not install boiler on carpeting.

C.Provide clearance between boiler jacket and combustible material in accordance with local fire ordinance. Refer to Figure 1 for minimum listed clearance from combustible material. Recommended service clearance is 24 inches from left side, right side and front. Service clearances may be reduced to minimum clearances to combustible materials.

D.Install on level floor. For basement installation provide solid base such as concrete, if floor is not level or if water may be encountered on floor around boiler. Floor must be able to support weight of boiler, water and all additional system components.

E.Protect gas ignition system components from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, condensate trap, control replacement, etc.).

WARNING

Adequate combustion and ventilation air must be provided to assure proper combustion.

The following guideline is based on the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

1.Determine volume of space (boiler room). Rooms communicating directly with space (through openings not furnished with doors) are considered part of space.

Volume [ft³] = Length [ft] x Width [ft] x Height [ft]

2.Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh).

3.Determine type of space. Divide Volume by Total Input.

a.If result is greater than or equal to 50 ft³ per 1,000 Btuh, space is considered an unconfined space.

b.If result is less than 50 ft³ per 1,000 Btuh, space is considered a confined space.

4.Determine building type. A building of unusually tight construction has the following characteristics:

a.Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed, and;

b.Weather-stripping has been added on openable windows and doors, and;

c.Caulking or sealants applied in joints around window and door frames, between sill plates and floors, between wall-ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings.

5.For boiler located in an unconfined space in a building of other than unusually tight construction, adequate combustion and ventilation air is normally provided by fresh air infiltration through cracks around windows and doors.

6.For boiler located within unconfined space in building of unusually tight construction or within confined space, provide outdoor air through two permanent openings which communicate directly or



Image 6 Contents
PVG 8140708R8-8/08 Price $5.00 Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting Vent System Components Included with BoilerBurnham Vent System Components Vent LengthVent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Horizontal Venting System. See Figures 4, 4ARecommended Horizontal Vent Installation Alternate Horizontal Vent Installation Horizontal Vent Terminal Configuration 3 or 4 Vent Vertical Venting System See Figures 6, 7 Vertical Vent Installation Page Install vent piping Exterior run to be included in equivalent vent lengthsIV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Failure to properly pipe gas supply to boiler mayGas Ratings Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring Single Heating Zone Only Wiring Schematic Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModule Sizing Modular Boiler Water Manifold SizingModular Boiler Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal Cross-ReferenceGreen LED Status Codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limitAdjust gas input rate to boiler Gas Flow Rate in Cubic Feet Per HourIX. Service Low water cutoff if so equippedProcedure for measuring differential pressure See Figure Main Burners and FireboxFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Pilot Burner LocationPage Page XI. Repair Parts Casting Assembly Page Base Assembly Sheet Metal Screw, #8 x 1/2 FAN/CANOPY Assembly Page Burner Assembly Control Panel Assembly Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Limited Warranty