Baxi Potterton 47-393-39, 47-393-40, 47-393-41, 47-393-42 manual Condensate Drain

Page 17

Examples are shown of the following methods of termination:-

i)to an internal soil & vent pipe

ii)via an internal discharge branch (e.g. sink waste) downstream of the trap

iii)to a drain or gully

iv)to a purpose made soakaway

v)pumped into an internal discharge branch (e.g. sink waste) downstream of the trap

vi)pumped into an external soil & vent pipe

vii)to a drain or gully with extended external run & trace heating

It is strongly recommended to discharge internally into the household drainage system. If connecting to a rain water drain, that drain MUST discharge into a foul drain.

21.5mm 32mm Insulation

i)Termination to an internal soil and vent pipe

 

50mm

per

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

 

metre

of pipe run

 

 

Minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

450mm min*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*450mm is applicable to

 

 

 

 

 

 

 

 

 

 

 

 

properties up to 3 storeys.

 

 

 

 

 

 

For multi-storey building

 

 

 

 

 

 

installations consult BS 6798.

 

 

 

ii) External termination via internal discharge branch

 

Boiler

 

e.g sink waste - downstream*

 

 

 

 

 

Sink

50mm

per

metre

 

 

 

 

Pipe must terminate above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

 

of pipe

run

 

water level but below

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

fall

 

 

 

 

surrounding surface. Cut

 

 

 

 

 

 

 

 

 

 

 

 

 

end at 45°

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*It is NOT RECOMMENDED to connect upstream of the sink or other waste water receptacle !

7.0Site Requirements

7.7Condensate Drain

FAILURE TO INSTALL THE CONDENSATE DISCHARGE PIPEWORK CORRECTLY WILL AFFECT THE RELIABLE OPERATION OF THE BOILER.

CAREFUL CONSIDERATION MUST BE GIVEN TO THE POSSIBILITY OF THE PIPEWORK BEING SUBJECT TO FREEZING CONDITIONS AND APPROPRIATE MEASURES TAKEN TO PREVENT BLOCKAGE. CORRECT INSTALLATION IN ACCORDANCE WITH THIS SECTION WILL CONSIDERABLY MINIMISE THE LIKELIHOOD OF BLOCKAGE AND SUBSEQUENT BOILER LOCK-OUT.

A CONDENSATE DISCHARGE PUMP AND PIPE ‘TRACE HEATING’ ARE AVAILABLE AS ACCESSORIES - see paragraphs 7.7.12 to 7.715 for further details.

The condensate discharge pipe MUST NOT RISE at any point along its length. There MUST be a fall of AT LEAST 2.5° (50mm per metre) along the entire run EXCEPT when employing a suitable condensate pump in basement and cellar or similar applications.

The boiler condensate trap incorporates a seal of 75mm, therefore it is unnecessary to install an air break and trap in the discharge pipework.

1.The condensate outlet will accept 21.5mm (3/4in) plastic overflow pipe. It is strongly recommended that this discharges internally into the household drainage system. Where this is not possible, discharge into an outside drain is permissible providing every possible precaution is taken to prevent freezing.

2.Ensure the discharge of condensate complies with any

national or local regulations in force. BS 6798 & Part H1 of the Building Regulations give further detailed guidance.

3.The discharge pipe should be run in a proprietary drain pipe material e.g. PVC, PVC-U, ABS, PVC-C or PP.

4.Metal pipework is NOT suitable for use in condensate discharge systems.

5.The pipe should be a minimum of 21.5mm diameter and must be supported using suitably spaced clips of the correct design to prevent sagging.

6.It is advisable that the full length of condensate pipe is run internally and preferably be less than 3 metres.

7.Internal runs greater than 3 metres or runs in cold areas should use 32mm waste pipe.

8.External runs MUST be a MINIMUM of 32mm and fully insulated with material suitable for external use.

9.If the boiler is fitted in an unheated location the entire condensate discharge pipe should be treated as an external run and sized and insulated accordingly.

10.In all cases discharge pipe must be installed to aid disposal of the condensate. To reduce the risk of condensate being trapped, as few bends and fittings as possible should be used and any burrs on cut pipe removed.

© Baxi Heating UK Ltd 2012

17

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Contents Installation & Service Instructions Potterton Titanium Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation General Safe Manual HandlingPreparation TechniqueContents Description Contents of PackIntroduction General Layout Domestic Hot Water Mode Light DisplayLayout Expansion Vessel Automatic Air VentDomestic Hot Water Mode Fig Central Heating Mode FigFrost Protection Mode Appliance OperationTitanium 24, 28, 33 Technical DataOrientation Dimensions and FixingsTap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmInformation System DetailsCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain 500mm min 50mm perMinimum fall RunBoiler External runs & those InsulationFlue Flue Options Each fitting to aid assemblyHorizontal Flue Systems Horizontal FluesTwin & Vertical Flue Systems Vertical Flues120mm Min ApartTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementElbow/Plume Outlet Assembly Ring BracketDetermining Permissible Lengths 28/33/40Example Example Flue Lengths OK30mm General Fitting Notes60Ø extension piece. It must be secured using two Elbow to allow the flue to be installed as shownUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsUnpacking & Initial Preparation InstallationFlushing After considering the site requirementsFitting the Filling Loop Kit Condensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Wall Thickness Flue Elbow Fitting The FlueEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste FlueEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Preliminary Electrical Checks Making The Electrical ConnectionsCommissioning Selector Switch DisplayCommissioning the Boiler Screw Pump Automatic Air VentPressure Setting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing Viewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Gasket Extension Piece Burner FigInsulation Fig Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Setting the Gas Valve CO2 check Setting the Gas ValveFlue Adaptor Test Point Plug Analyser Probe ThrottleElectrical Illustrated Wiring DiagramShort Parts List Short Parts List306 302Error Codes Fault FindingInitial Fault Finding Checks Go to section ‘A’ Turn the selector switch to Error 133 flashingReset position for 5 seconds Pump runsError 133 flashing Go to section ‘I’ Turn selector switch toTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Replace waterReplace sensor or PCB E28 Check wiring Viewing WindowGas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page GAS Boiler System Commissioning Checklist Service Record Potterton

47-393-40, 47-393-41, 47-393-39, 47-393-42 specifications

The Baxi Potterton 47-393-42, 47-393-39, 47-393-41, and 47-393-40 are models of high-efficiency gas boilers designed for residential heating. These models are well-known for their reliability, advanced technology, and user-friendly features, making them a popular choice among homeowners looking to improve their heating systems.

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