Baxi Potterton 47-393-42 manual Making The Electrical Connections, Preliminary Electrical Checks

Page 35

Terminal Block Cover

Fig. 55

Fig. 56

Cable Clamp

Facia Panel

 

 

 

Fused Spur

L N

Room ‘Stat

N

 

 

bk

1

230V

 

bk

2

 

 

g/y

 

 

N

b

 

 

 

 

 

L

br

 

 

 

 

Fig. 57

 

 

 

 

Frost

Thermostat

 

Fused Spur

 

 

 

L N

 

 

 

Room ‘Stat

230V

 

N

 

 

 

 

10.0Installation

10.8Making The Electrical Connections

The boiler is fitted with a 1.3m length of 3 core cable. This can be connected to the fused 3A 230V 50HZ supply.

NOTE: Both the Live and Neutral connections are fused.

To connect an external control proceed as follows:-

1.Slacken the facia panel securing screws and lift the outercase panel so that its securing tabs are clear of the facia. Remove the panel.

2.Completely undo the screws securing the facia panel and hinge it down (Fig. 55).

3.Undo the terminal block cover securing screw and remove the cover (Fig. 55).

4.Slacken the unused cable clamp on the LH side of the boiler chassis (Fig. 56). Insert the external control wiring through the clamp and route it to the terminal block.

5.Refer to the instructions supplied with the control.

IMPORTANT: The room thermostat MUST be suitable for 230V switching.

NOTE: An external frost thermostat cannot be used in conjunction with the integral timer. The integral timer can be replaced with the blanking plate supplied in the installation kit, and wiring connected as in Fig. 57.

6.Remove the link between terminals 1 & 2. The 230V supply at terminal 2 must be connected to the thermostat. The switched output from the thermostat must be connected to terminal 1 (Fig. 57). If the room thermostat being used incorporates an anticipator it MUST be wired as shown in Fig. 57.

7.Ensure that the external control input cable(s) have sufficient slack to allow the control box to drop down. Tighten the cable clamp on the boiler chassis.

8.Replace the terminal block cover, routing the external control input cable(s) through the second cut-out.

10.9Preliminary Electrical Checks

230V

bk 1

bk 2

1. Prior to commissioning the boiler preliminary electrical

system checks should be carried out.

External Clock

g/y

 

b

 

N

 

br

 

L

NOTE: The 230V switched signal for external controls (Frost Stat - Room Stat - Timer) must always be taken from terminal 2 at the boiler. Live, Neutral and Earth to power these controls must be taken from the Fused Spur.

2. These should be performed using a suitable meter, and

include checks for Earth Continuity,

Resistance to Earth, Short Circuit and Polarity.

© Baxi Heating UK Ltd 2012

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Contents Installation & Service Instructions Potterton Titanium Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Technique Safe Manual HandlingGeneral PreparationContents Description Contents of PackIntroduction Expansion Vessel Automatic Air Vent Domestic Hot Water Mode Light DisplayGeneral Layout LayoutAppliance Operation Central Heating Mode FigDomestic Hot Water Mode Fig Frost Protection ModeTitanium 24, 28, 33 Technical Data22mm 15mm Dimensions and FixingsOrientation Tap Rail 32.5 mm Condensate Drain 65 mmBypass System DetailsInformation Central Heating CircuitPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers At Least 1.5 7.2 Clearances Figs Site RequirementsLocation Electrical Supply Site RequirementVentilation of Compartments Gas SupplyCondensate Drain 500mm min 50mm perInsulation RunMinimum fall Boiler External runs & thoseFlue Horizontal Flues Each fitting to aid assemblyFlue Options Horizontal Flue SystemsApart Vertical FluesTwin & Vertical Flue Systems 120mm MinTelescopic Internal Flue Kit Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimRing Bracket Plume DisplacementPlume Displacement Kit Fig Elbow/Plume Outlet AssemblyExample Flue Lengths OK 28/33/40Determining Permissible Lengths Example30mm General Fitting NotesExtension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill throughAfter considering the site requirements InstallationUnpacking & Initial Preparation FlushingFitting the Filling Loop Kit Condensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Wall Thickness Waste Flue Fitting The FlueWall Thickness Flue Elbow Ensure Elbow is fully engaged into Boiler AdaptorEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Preliminary Electrical Checks Making The Electrical ConnectionsScrew Pump Automatic Air Vent Selector Switch DisplayCommissioning Commissioning the BoilerPressure Setting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing Viewing Window 10 ±1Burner Sensing Electrode Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigBurner Gasket Extension Piece Burner FigInsulation Fig Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Throttle Adjustment ScrewGas Valve Fig Throttle Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram302 Short Parts ListShort Parts List 306Error Codes Fault FindingInitial Fault Finding Checks Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsOpen DHW tap fully Turn selector switch toError 133 flashing Go to section ‘I’ Turn Domestic Hot WaterReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace sensor Replace safety thermostatReplace PCB Is there 230V at Page Page GAS Boiler System Commissioning Checklist Service Record Potterton

47-393-40, 47-393-41, 47-393-39, 47-393-42 specifications

The Baxi Potterton 47-393-42, 47-393-39, 47-393-41, and 47-393-40 are models of high-efficiency gas boilers designed for residential heating. These models are well-known for their reliability, advanced technology, and user-friendly features, making them a popular choice among homeowners looking to improve their heating systems.

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