Baxi Potterton 47-393-41 Replace sensor or PCB E28, Gas at burner, Replace gas valve, Terminals 1

Page 58

E

E20 or E50 - Temperature sensors faulty. Cold resistance approximately

10kΩ @ 25° C (DHW and CH sensors)

20kΩ @ 25° C (Flue sensor)

(resistance reduces with increase in temp.)

E28 - Incorrect PCB fitted

18.0 Fault Finding

NO

Replace sensor or PCB (E28)

F

G

1.Check and correct the connection of the tube between the venturi and gas valve

2.

Gas at burner

NO

Ensure gas is on and purged

 

PCB - X3 connector is 230V AC across

YES

 

Replace gas valve

 

terminals 1 & 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

Replace PCB

 

 

 

 

 

 

 

 

 

 

 

1.

Ensure that the Hall Effect Sensor is in position.

YES

Check the voltage between red wire and blue

Check the connection between the PCB - X400

 

 

 

wire is more than 5V DC

 

 

 

 

 

 

 

connector terminals 3,6,7 and the electronic sensor

 

 

 

 

 

 

 

 

 

 

NO

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

Check and correct if necessary

1.Ignition electrode and lead

2.Electrode connection

3.Spark gap and position

Burner

Sensing

Electrode

 

 

 

±

1

 

.

5

 

7

 

 

 

 

 

 

YES

Replace PCB

Voltage at PCB - X2 connector is at least 100V DC across terminals 2 & 5 (Note: from multimeter connect ‘common’ to 2 & ‘volts’ to 5).

Check wiring

Viewing Window

10 ±1

Replace Hall

Effect Sensor

NO

Replace PCB

 

YES

Replace igniter

5 . 0 ±

4

Spark Ignition

Electrode

Electrode Position

58© Baxi Heating UK Ltd 2012

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Contents
Installation & Service Instructions Natural Gas Potterton TitaniumInstaller Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Introduction Contents of PackDescription Layout Domestic Hot Water Mode Light DisplayGeneral Layout Expansion Vessel Automatic Air VentFrost Protection Mode Central Heating Mode FigDomestic Hot Water Mode Fig Appliance OperationTechnical Data Titanium 24, 28, 33Tap Rail 32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation 22mm 15mmCentral Heating Circuit System DetailsInformation BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain 50mm per 500mm minBoiler External runs & those RunMinimum fall InsulationFlue Horizontal Flue Systems Each fitting to aid assemblyFlue Options Horizontal Flues120mm Min Vertical FluesTwin & Vertical Flue Systems ApartKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Trim Flue DimensionsFor Roof Terminals Terminal Guard FigElbow/Plume Outlet Assembly Plume DisplacementPlume Displacement Kit Fig Ring BracketExample 28/33/40Determining Permissible Lengths Example Flue Lengths OKGeneral Fitting Notes 30mmUsing a suitable bit e.g mm, drill through Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Extension and outlet. Secure using two of the screwsFlushing InstallationUnpacking & Initial Preparation After considering the site requirementsFitting the Filling Loop Kit Fitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Ensure Elbow is fully engaged into Boiler Adaptor Fitting The FlueWall Thickness Flue Elbow Wall Thickness Waste Flue25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksCommissioning the Boiler Selector Switch DisplayCommissioning Screw Pump Automatic Air VentPressure Setting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingAnnual Servicing Inspection Burner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigBurner Gasket Extension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Flue Adaptor Test Point Plug Analyser Probe Setting the Gas ValveSetting the Gas Valve CO2 check ThrottleIllustrated Wiring Diagram Electrical306 Short Parts ListShort Parts List 302 Initial Fault Finding Checks Fault Finding Error Codes Reset position for 5 seconds Error 133 flashingGo to section ‘A’ Turn the selector switch to Pump runsTurn Domestic Hot Water Turn selector switch toError 133 flashing Go to section ‘I’ Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Replace waterGas at burner Check wiring Viewing WindowReplace sensor or PCB E28 Replace gas valveReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page GAS Boiler System Commissioning Checklist Service Record Potterton
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