Baxi Potterton 47-393-39, 47-393-40, 47-393-41, 47-393-42 manual Pressure

Page 37

x 2

Central Heating

 

Domestic Hot Water

 

 

 

Temperature Control

Fig. 62

Temperature Control

 

 

 

Selector Switch

Display

 

 

 

 

 

 

 

 

 

 

2

1

12

 

 

 

 

 

3

 

11

 

 

 

 

 

4

 

 

10

Reset

 

 

2

5

 

 

9

 

 

 

PM

 

 

 

 

 

 

3

 

 

8

 

 

 

7

 

 

7

 

 

 

 

8

 

 

AM

 

 

 

￿0 4

9

 

0

5

 

 

 

bar

10

 

 

4

 

 

 

 

11

 

3

 

 

 

 

 

12

1

2

 

 

Central Heating

Domestic Hot Water

 

 

 

 

Temperature Control

Temperature Control

 

 

 

 

 

 

11.0 Commissioning

 

 

 

 

 

 

 

 

 

 

 

Check the Operational (Working) Gas Inlet

 

 

11.2

 

 

 

 

 

Pressure

 

 

1.

Ensure that all controls are calling for heat, and the selector

switch is in the central heating and hot water position (

 

 

 

 

 

).

 

 

 

 

 

The current boiler temperature is shown on the display.

 

 

2.

It is necessary to set the boiler to ‘Calibration Mode’.

 

 

3.

Turn both temperature control knobs fully anticlockwise,

 

 

then quickly turn the DHW temperature knob 1/4 clockwise

 

 

twice and back fully anticlockwise (Fig. 62).

 

 

4.

The display will now alternate between ‘SF’ and the current

boiler temperature and both green LEDs will flash (Figs. 63 &

64).

 

 

 

 

 

 

 

 

5.

Turn CH temperature control knob fully clockwise. As the

 

 

knob is turned the display will change from ‘0’ to ‘00’ (Fig. 65)

indicating maximum rate, then revert to ‘P’ alternating with the

current boiler temperature (Figs 66 & 67).

 

 

6.

With the boiler operating in the maximum rate condition

 

 

check that the operational (working) gas pressure at the inlet

gas pressure test point (Fig. 62a) is in accordance with B.S.

 

 

6798 & B.S. 6891.

 

 

Gas Pressure

Test Point

Gas Valve

Fig. 62a

7. Ensure that this inlet pressure can be obtained with all other

gas appliances in the property working.

Measure the Gas Rate

8.With any other appliances & pilot lights turned OFF the gas rate can be measured. It should be between:-

24 model

2.6m3/h

28 model

3.1m3/h

33 model

3.6 m3/h

40 model

4.36 m3/h

Fig. 63

Fig. 64

 

Fig. 65

Fig. 66

Fig. 67

 

© Baxi Heating UK Ltd 2012

 

9.The ‘Calibration Function’ is active for 20 minutes unless the maximum CH temperature is exceeded.

10.The function can be disabled at any time by turning the DHW temperature knob.

11.Carefully read and complete all sections of the Benchmark Commissioning Checklist at the rear of this publication that are relevant to the boiler and installation. These details will be required in the event of any warranty work. The publication must be handed to the user for safe keeping and each subsequent regular service visit recorded.

12.For IE, it is necessary to complete a “Declaration of Conformity” to indicate compliance with I.S. 813. An example of this is given in I.S. 813 “Domestic Gas Installations”. This is in addition to the Benchmark Commissioning Checklist.

37

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Contents Installation & Service Instructions Potterton Titanium Natural GasScheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version General Safe Manual HandlingPreparation TechniqueContents Introduction Contents of PackDescription General Layout Domestic Hot Water Mode Light DisplayLayout Expansion Vessel Automatic Air VentDomestic Hot Water Mode Fig Central Heating Mode FigFrost Protection Mode Appliance OperationTitanium 24, 28, 33 Technical DataOrientation Dimensions and FixingsTap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmInformation System DetailsCentral Heating Circuit BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain 500mm min 50mm perMinimum fall RunBoiler External runs & those InsulationFlue Flue Options Each fitting to aid assemblyHorizontal Flue Systems Horizontal FluesTwin & Vertical Flue Systems Vertical Flues120mm Min ApartKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementElbow/Plume Outlet Assembly Ring BracketDetermining Permissible Lengths 28/33/40Example Example Flue Lengths OK30mm General Fitting Notes60Ø extension piece. It must be secured using two Elbow to allow the flue to be installed as shownUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsUnpacking & Initial Preparation InstallationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Wall Thickness Flue Elbow Fitting The FlueEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste Flue25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsCommissioning Selector Switch DisplayCommissioning the Boiler Screw Pump Automatic Air VentPressure Setting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingAnnual Servicing Inspection Burner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigBurner Gasket Extension Piece Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Hall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Setting the Gas Valve CO2 check Setting the Gas ValveFlue Adaptor Test Point Plug Analyser Probe ThrottleElectrical Illustrated Wiring DiagramShort Parts List Short Parts List306 302Initial Fault Finding Checks Fault FindingError Codes Go to section ‘A’ Turn the selector switch to Error 133 flashingReset position for 5 seconds Pump runsError 133 flashing Go to section ‘I’ Turn selector switch toTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Replace waterReplace sensor or PCB E28 Check wiring Viewing WindowGas at burner Replace gas valveReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page GAS Boiler System Commissioning Checklist Service Record Potterton

47-393-40, 47-393-41, 47-393-39, 47-393-42 specifications

The Baxi Potterton 47-393-42, 47-393-39, 47-393-41, and 47-393-40 are models of high-efficiency gas boilers designed for residential heating. These models are well-known for their reliability, advanced technology, and user-friendly features, making them a popular choice among homeowners looking to improve their heating systems.

One of the standout features of these models is their energy efficiency. Each unit is engineered to comply with stringent energy-saving regulations, significantly reducing utility bills while maintaining optimal heating performance. They are rated with impressive efficiency ratings, which can lead to long-term savings and a reduced carbon footprint.

The Baxi Potterton range employs a heat exchanger system designed to maximize heat transfer and minimize energy waste. This sophisticated technology ensures that the boiler operates at peak efficiency, providing ample heating for homes even in the coldest months. The use of a durable, high-quality heat exchanger material contributes to the longevity of the unit, reducing the need for frequent repairs or replacements.

Ease of use is another hallmark of the 47-393 series. With an intuitive digital display, users can effortlessly monitor and adjust settings as required. The controls are straightforward, allowing for quick temperature adjustments, system diagnostics, and alerts, creating a hassle-free experience for homeowners.

Safety features are inherent in these models, including built-in safeguards against overheating and pressure fluctuations. The automatic shut-off mechanism ensures that the boiler operates within safe parameters, providing peace of mind to users.

Furthermore, maintenance is simplified with the easy access design. The accessible components make it straightforward for service technicians to perform routine checks and repairs. Regular maintenance is essential for sustaining high performance and extending the lifespan of the boiler.

In conclusion, the Baxi Potterton 47-393-42, 47-393-39, 47-393-41, and 47-393-40 models represent a blend of efficiency, safety, and convenience. Their advanced technologies and features not only enhance the user experience but also contribute to more sustainable heating solutions for homes. Investing in one of these advanced boilers ensures reliable performance, lower energy costs, and a commitment to environmental responsibility.