Baxi Potterton 47-393-40, 47-393-39, 47-393-41, 47-393-42 manual General Fitting Notes, 30mm

Page 28

Min. 2 metres

 

 

9.0

Plume Displacement

 

 

 

 

 

 

 

 

 

 

9.3

General Fitting Notes

 

1.

Cut a hole in the external wall which the concentric flue

 

assembly will pass through. The hole should allow the flue

 

to fall back to the boiler at an angle of at least 1.5°.

 

2.

When completed the terminal must be at least 2 metres

 

above ground level (Fig. 28).

 

3.

Measure and cut to size the concentric assembly and any

 

extensions that are being used.

 

4.

Insert the concentric assembly through the hole from

 

outside the building.

 

5.

If required, the flexible flue trim should be fitted prior to

 

this as it cannot be fitted after. Use the large ‘Jubilee’ clip to

Fig. 28

Flue Trim

Spigot

Fig. 29

50mm

Position of ‘Jubilee’ Clip screw

secure the trim to the flue (See Fig. 29, trim shown

dotted), with the screw part of the clip at the bottom.

6. Connect any extensions or elbows that are being used

to the concentric assembly. Engage the extension, elbow

or concentric assembly in the boiler flue elbow. Fit the

boiler flue elbow to the boiler adaptor.

7. Ensure that the concentric assembly and any extensions

fall back to the boiler at an angle of at least 1.5° and that

the external air inlet is to the bottom.

8. Use suitable brackets to support the concentric

assembly and any extensions, and make good inside and

outside.

9. The 60Ø exhaust can now be fitted. Slide the adaptor

over the plain end of the 60Ø exhaust (Fig. 31) and engage

the exhaust in the terminal. Slide the adaptor down over

the spigot. Mark and drill the adaptor, using a 2mm bit, as

shown in Fig. 30. Secure the adaptor to the spigot using

one of the screws supplied.

Adaptor

Fig. 31

30mm

Fig. 30

 

30mm

Fig. 32

28

Fig. 33

© Baxi Heating UK Ltd 2012

10.

If it is necessary to shorten the 60Ø exhaust or any of

the extensions, the excess material must be cut from the

plain end of the pipe.

11.

Determine the position of the 60Ø exhaust and mark

on the wall a suitable position for the support bracket. If

extensions are being used, a support bracket is supplied in

each kit.

12.

Drill the wall, and fit the bracket(s) using the plug and

screw provided.

13.

Mark and drill the 60Ø exhaust, using a 2mm bit, as

shown in Fig. 32. Complete the installation of the 60Ø

exhaust, securing in the brackets.

14.

Fit the 93° elbow/plume outlet and secure with the

two remaining screws supplied. Ensure the plume outlet is

at least 45° to the wall and that the ‘peak’ is uppermost

(Fig. 33).

 

 

Image 28
Contents Installation & Service Instructions Natural Gas Potterton TitaniumInstaller Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Safe Manual Handling GeneralPreparation TechniqueContents Introduction Contents of PackDescription Domestic Hot Water Mode Light Display General LayoutLayout Expansion Vessel Automatic Air VentCentral Heating Mode Fig Domestic Hot Water Mode FigFrost Protection Mode Appliance OperationTechnical Data Titanium 24, 28, 33Dimensions and Fixings OrientationTap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmSystem Details InformationCentral Heating Circuit BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsAt Least 1.5 7.2 Clearances Figs Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain 50mm per 500mm minRun Minimum fallBoiler External runs & those InsulationFlue Each fitting to aid assembly Flue OptionsHorizontal Flue Systems Horizontal FluesVertical Flues Twin & Vertical Flue Systems120mm Min ApartKey Accessory Size Code No Flue AccessoriesTelescopic Internal Flue Kit Twin Flue Connection Twin Flue Duct AdaptorAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit FigElbow/Plume Outlet Assembly Ring Bracket28/33/40 Determining Permissible LengthsExample Example Flue Lengths OKGeneral Fitting Notes 30mmElbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Fitting The Flue Wall Thickness Flue ElbowEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste Flue25mm Extension Cut End Inner Flue Support BracketEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksSelector Switch Display CommissioningCommissioning the Boiler Screw Pump Automatic Air VentPressure Setting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingAnnual Servicing Inspection Burner Sensing Electrode 10 ±1Viewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigBurner Gasket Extension Piece Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Throttle Adjustment ScrewExpansion Vessel Fig Setting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe ThrottleIllustrated Wiring Diagram ElectricalShort Parts List Short Parts List306 302Initial Fault Finding Checks Fault FindingError Codes Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsTurn selector switch to Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace PCB Is there 230V at Replace safety thermostatReplace sensor Page Page GAS Boiler System Commissioning Checklist Service Record Potterton

47-393-40, 47-393-41, 47-393-39, 47-393-42 specifications

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