Hearth and Home Technologies SANTAFEI-B Operating Instructions, Fuel Size And Material

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Santa Fe Pellet Insert

8 Operating Instructions

A. Fuel Size And Material

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other non-combustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our firepot reaches. This is what forms clinkers in the bottom of the firepot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you burn pellets longer than 1-1/2

inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fluctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the firepot to fill up and thus create a potential for smoking, sooting and possible hopper fires.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

Fire Risk.

High ask fuels, or lack of maintenance, can cause the firepot to fill with ash and clinker. If the firepot fills to the top, immediately shut down the appliance and clean.

Failure to do so could result in smoking, sooting and possible hoper fires.

2.Shelled Field Corn

Shelled field corn can be an efficient and economical fuel. We recommend using a 50-50 blend of corn and wood pellets. The only change in operation; 1) the feed rate may require a slight adjustment and 2) firepot will require more frequent cleanings. The BTU output varies slightly compared to pellets, depending on the quality of the corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fire has been started using wood pellets.

B. General Operating Information

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfied, the red call light will shut off and the appliance will shut down. The red call light is located behind the left access panel.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will always start up on High. After burning approximately 4 minutes, the appliance will then burn at the rate at which it was originally set. If the appliance is set at one of the lower settings, it will run quieter but takes longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

HI H

RESET

 

MED

BUTTON

 

LOW

 

Figure 24.1

WARNING

Fire Risk.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the appliance’s vicinity.

Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this heater.

Keep all such liquids well away from the heater while it is in use.

Combustible materials may ignite.

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7019-205C

September 1, 2008

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Contents Santa FE Pellet Insert Hot glass will cause burnsBehind left access panel Location On chain behind right access panelSanta Fe Pellet Insert Table of Contents Listing and Code Approvals Appliance Certification BTU & Efficiency SpecificationsMobile Home Approved Glass SpecificationsDesign, Installation & Location Considerations Getting StartedAppliance Location Santa Fe Pellet Insert Locating Your Appliance & Chimney DraftNegative Pressure Santa Fe Pellet Insert Fire Safety Tools And Supplies NeededInspect Appliance & Components and Pre-Use Check List 3Dimensions and Clearances Appliance DimensionsSanta Fe Pellet Insert Clearance To Combustibles, UL and ULC Shown with Rear Vent and Optional Outside AirFloor Protection Minimum Opening for Masonry and Zero Clearance FireplacesMantel De 12 inc Starter hole Mark area of floor to cut 4Vent Information Chimney and Exhaust ConnectionVenting Termination Requirements Pipe Selection Chart Santa Fe Pellet Insert Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculation 5Venting Systems Santa Fe Pellet Insert Full Reline With Outside Air Side view of Santa Fe Insert withSide panel removed Mobile Home Installation 6Mobile Home7Appliance Set-Up Leveling SystemOutside Air Kit Instructions Grille Bracket Cover Door Trim Installation Door Handle RemovalDoor Removal Santa Fe Pellet Insert Adjustable Hearth Support Size 9d x 45w, 2 to 10 Height Adjustment Santa Fe Pellet Insert Panel and Trim Set Completed ViewFour Piece Log Set Installation Optional Firepot Top Log InstallationSanta Fe Pellet Insert Thermostat Installation Left SideOperating Instructions Fuel Size And MaterialGeneral Operating Information Fire Characteristics Feed Rate Adjustment InstructionsSanta Fe Pellet Insert Before Your First Fire Starting Your First FireFrequently Asked Questions Santa Fe Pellet Insert Ignition Cycles9Troubleshooting SymptomPossible Cause Corrective Action Page Symptom Possible Cause Corrective Action Quick Reference Maintenance Chart 10Maintaining & Servicing Your ApplianceFrequency Daily Weekly Monthly Yearly Types of FuelCleaning Firepot with Cleaning Rod & Firepot Clean-Out Tool Cleaning Ash DrawerSee .1 on Ash Removal from Firebox Disposal of Ashes Frequency As neededCleaning Beneath Heat Exchanger Door Latch InspectionCleaning the Hopper Cleaning Exhaust Blower Requires No LubricationCleaning Convection Blower Requires No Lubrication Preparing Firebox for Non-Burn SeasonSanta Fe Pellet Insert High Ash Fuel Content Maintenance ArningSanta Fe Pellet Insert Blower Replacement Combustion Exhaust Blower ReplacementConvection Blower Replacement Santa Fe Pellet Insert Igniter Replacement Glass Replacement Re-installing Baffle & Brick Set Santa Fe Pellet Insert Baffle & Brick Set RemovalHook on left side Tab on right side Reference Materials Component FunctionVacuum Switch Wiring Harnes See .1 belowSnap Disc #1 Convection Blower 110F Snap Disc #2 Fuel Delivery Interrupt 250FCleaning Rods & Heat Exchanger Tubes Component Locations Right SideSanta Fe Pellet Insert Exploded Views Description Part NumberSanta Fe Pellet Insert Santa Fe Pellet Insert Service Parts and Accessories Item No Service Parts, Alphabetical OrderSCRAPER-SFI Item No Accessories, Alphabetical Order Item No ApplianceSanta Fe Pellet Insert, Black Grilles Santa Fe Pellet Insert Service And Maintenance Log Date of Service Performed By Description of ServiceSanta Fe Pellet Insert Service And Maintenance Log Cont’d Santa Fe Pellet Insert Homeowner’s Notes Santa Fe Pellet Insert Warranty Policy CONDITIONS, Exclusions & Limitation of LiabilityHearth & Home Technologies Limited Warranty Cont’d T O T O