LG Electronics LS240HP(AS-H2435DM0), LS180CP(AS-C183DM0) Test Running, Settlement of outdoor unit

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Test Running

Test Running

1.Check that all tubing and wiring have been properly connected.

2.Check that the gas and liquid side service valves are fully open.

2.Measure the temperature of the intake and discharge of air.

3.Ensure the difference between the intake tem- perature and the discharge is more than 46.4°F(8°C) (Cooling) or (Heating).

Prepare remote control

1. Remove the battery cover by pulling it according to the arrow direction.

2. Insert new batteries making sure that the (+) and (–) of battery are installed correctly.

3.Reattach the cover by pushing it back into position.

NOTE:

Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.

Remove the batteries from the remote control if the system is not going to be used for a long time.

Settlement of outdoor unit

Anchor the outdoor unit with a bolt and nut(ø10mm(0.39in) tightly and horizontally on a concrete or rigid mount.

When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.

In the case when the vibration of the unit is con- veyed to the hose, secure the unit with an anti- vibration rubber.

Bolt

Tubing connection

Evaluation of the performance

Operate unit for 15~20 minutes, then check the system refrigerant charge:

1. Measure the pressure of the gas side service valve.

Intake temperature

Discharge air

Discharge temperature

4.For reference; the gas side pressure of optimum condition is as below.(Cooling)

Outside ambient TEMP.

The pressure of the gas side service valve

 

 

95°F(35°C)

8.5~9.5kg/cm2 G(120~135 P.S.I.G.)

NOTE: If the actual pressure are higher than shown, the system is most likely over- charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added.

The air conditioner is now ready for use.

PUMP DOWN

This is performed when the unit is to be relocated or the refrigerant circuit is serviced.

Pump Down means collecting all refrigerant in the out- door unit without loss of refrigerant.

CAUTION:

Be sure to perform Pump Down procedure with the unit cooling mode.

Pump Down Procedure

1.Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve.

2.Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas.

3.Close the liquid side service valve(all the way in).

4.Turn on the unit's operating switch and start the cooling operation.

5.When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refriger- ant will have been collected in the outdoor unit.

Copyright ©2007 LG Electronics. Inc. All right reserved.

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Only for training and service purposes

LGE Internal Use Only

 

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Contents SVC MANUALExploded View Table of Contents Do not modify or extend the power cord Safety PrecautionsInstallation Be sure not to do Be sure to follow the instructionOperation Oxygen deficiency could occur There is risk of explosion or fireKeep level even when installing the product Low refrigerant levels may cause product failureSolvents, etc OccupantsSalt spray directly On the product. outdoor unitDo not drink the water drained from the unit DisuseReplace all the batteries in the remote Indoor Unit DimensionsSymbols Used in this Manual Model Btu SeriesModel Btu Series Dimension Mminch 109042.9 30011.8 1787.0 Outdoor Unit 9k, 12k18k, 24k Features IntroductionInstallation Tools InstallationInstallation Parts Read carefully, and then follow step by stepOperation Indication Lamps Installation MapAdditional drain pipe Confirm The Refrigerant This Product Contains R-410A RefrigerantIndoor unit Rooftop InstallationsSelect The Best Location Outdoor unitPiping Length And Elevation Evap Moz/ftHow To Mount Installation Plate Drill a Hole In The WallBurrs removal Flaring WorkCut the pipes and the cable Putting nut onIndoor unit installation Connecting The PipingIndoor Wrap the insulation material around the connecting portion Tighten the flare nut with a wrenchIndoor unit installation Insert the connecting cable into the indoor unitConnecting cable Connection Indoor Correct case Incorrect caseConnection Of The Drain Hose Connection Of Piping -OutdoorConnection Of The Cable CapacityInstallation Drain hose should point downward for easy drain flow Checking The DrainageDrain piping Avoid these situationsForming The Piping Air purging With Vacuum Pump Dry nitrogen gas cylinder to this service portAir Purging PreparationEvacuation Finishing the jobCharging Btu/hSettlement of outdoor unit Prepare remote controlTest Running Evaluation of the performanceOperation Cooling Mode OperationHealthy Dehumidification Mode Function of ControlsHeating Mode Operation Defrost ControlJet Cool Mode Operation C/O Model Sleep Timer OperationChaos Natural Wind Mode Jet Cool Mode Operation H/P ModelAuto restart Forced operationTest operation Protection of the evaporator pipe from frostingHeating Model Display FunctionSelf-diagnosis Function Thermistor open/shortRemote Control Operations Disassembly To remove the Grille from the ChassisWhen repair, do not damage the Caution label To remove the EvaporatorTo remove the Motor Cover Cooling Only Models Troubleshooting GuideRefrigeration Cycle Diagram Cooling & Heating ModelsWay, 3-way Valve Way Valve Liquid SideProcedure Pumping DownBalance Refrigerant of the 3-way Valve Vacuum pump Gas Charging After EvacuationAccording to Indoor & Outdoor Temperature Method of using graphMethod of using equation Additional gas chargingCycle Parts Trouble analysisElectronic Parts 9k model Product does not operate at allElectronic Parts 18k model Product is not operate with the remote controller Compressor/Outdoor Fan are unable to drive.9k Model Compressor/Outdoor Fan are unable to drive.18k Model When indoor Fan does not operate NectorWhen Vertical Louver does not operate When a comunication error occurs Phenomena in case of connecting error Indoor UnitOutdoor Unit Schematic Diagram Electric Control DeviceOutdoor 9k, 12k Outdoor 18k, 24k Wiring Diagram Models 9k, 12k, 18k, 24kModels 9kC/O Models 12kH/P, 12kC/O, H/P Models 18kC/O Models 18kH/P, 24kC/O, H/P Main P.W.B Assembly TOP View Bottom View Components LocationOutdoor9k, 12k TOP View Bottom ViewOutdoor18k, 24k 6871A20681 6871A20680Product Specifications Cooling OnlyCooling & Heating LS090HP LS120HP LS180HP LS240HPExploded View Outdoor Unit 9k, 12k C/O Seriess Outdoor Unit 9k, 12k H/P Seriess Outdoor Unit 18kC/O Seriess Outdoor Unit 24kC/O Seriess W0CZZBOutdoor Unit 18k, 24k H/P Seriess No MFL32351801 December