LG Electronics LS090HP(AS-H091E1H0), LS180CP(AS-C183DM0) manual Evacuation, Finishing the job

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Installation

Soap water method

(1)Remove the caps from the gas side and liquid side valves.

(2)Remove the service-port cap from the gas side valve.

(3)To open the gas side valve turn the valve stem counterclockwise approximately 90°, wait for about 2~3 seconds, and close it.

(4)Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connec- tions by a soft brush to check for leakage of the con- necting points of the piping.

(5)If bubbles come out, the pipes have leakage.

Evacuation

Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit.

Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump.

The operation time for evacuation varies with tub- ing length and capacity of the pump. The follow- ing table shows the time required for evacuation.

Required time for evacuation when 30 gal/h vac-

uum pump is used

If tubing length is less

if tubing length is longer

than 10m (33 ft)

than 10m (33 ft)

 

 

10 min. or more

15 min. or more

 

 

When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vac- uum pump.

Finishing the job

With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve.

Turn the valve stem of gas side valve counter- clockwise to fully open the valve.

Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.

Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system.

Replace the valve caps at both gas and liquid side service valves and fasten them tight.

This completes air purging with a vacuum pump. The air conditioner is now ready to test run.

Suction Line

Evaporator Line

3-way valve (Close)

3-way valve (Open)

Cap

Hexagonal wrench

Indoor unit

Outdoor unit

 

Manifold valve

Pressure

Hi

gauge

Lo

 

 

 

Open

Close

Vacuum pump

Copyright ©2007 LG Electronics. Inc. All right reserved.

- 32 -

Only for training and service purposes

LGE Internal Use Only

 

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Contents SVC MANUALExploded View Table of Contents Safety Precautions InstallationDo not modify or extend the power cord Be sure not to do Be sure to follow the instructionOperation Oxygen deficiency could occur There is risk of explosion or fireKeep level even when installing the product Low refrigerant levels may cause product failureOccupants Salt spray directlySolvents, etc On the product. outdoor unitReplace all the batteries in the remote DisuseDo not drink the water drained from the unit Dimensions Symbols Used in this ManualIndoor Unit Model Btu SeriesModel Btu Series Dimension Mminch 109042.9 30011.8 1787.0 Outdoor Unit 9k, 12k18k, 24k Features IntroductionInstallation Installation PartsInstallation Tools Read carefully, and then follow step by stepAdditional drain pipe Installation MapOperation Indication Lamps Confirm The Refrigerant This Product Contains R-410A RefrigerantRooftop Installations Select The Best LocationIndoor unit Outdoor unitPiping Length And Elevation Evap Moz/ftHow To Mount Installation Plate Drill a Hole In The WallFlaring Work Cut the pipes and the cableBurrs removal Putting nut onIndoor Connecting The PipingIndoor unit installation Wrap the insulation material around the connecting portion Tighten the flare nut with a wrenchConnecting cable Insert the connecting cable into the indoor unitIndoor unit installation Connection Indoor Correct case Incorrect caseConnection Of The Drain Hose Connection Of Piping -OutdoorConnection Of The Cable CapacityInstallation Checking The Drainage Drain pipingDrain hose should point downward for easy drain flow Avoid these situationsForming The Piping Dry nitrogen gas cylinder to this service port Air PurgingAir purging With Vacuum Pump PreparationEvacuation Finishing the jobCharging Btu/hPrepare remote control Test RunningSettlement of outdoor unit Evaluation of the performanceCooling Mode Operation Healthy Dehumidification ModeOperation Function of ControlsHeating Mode Operation Defrost ControlSleep Timer Operation Chaos Natural Wind ModeJet Cool Mode Operation C/O Model Jet Cool Mode Operation H/P ModelForced operation Test operationAuto restart Protection of the evaporator pipe from frostingDisplay Function Self-diagnosis FunctionHeating Model Thermistor open/shortRemote Control Operations Disassembly To remove the Grille from the ChassisWhen repair, do not damage the Caution label To remove the EvaporatorTo remove the Motor Cover Troubleshooting Guide Refrigeration Cycle DiagramCooling Only Models Cooling & Heating ModelsWay, 3-way Valve Way Valve Liquid SideProcedure Pumping DownBalance Refrigerant of the 3-way Valve Vacuum pump Gas Charging After EvacuationMethod of using graph Method of using equationAccording to Indoor & Outdoor Temperature Additional gas chargingCycle Parts Trouble analysisElectronic Parts 9k model Product does not operate at allElectronic Parts 18k model Product is not operate with the remote controller Compressor/Outdoor Fan are unable to drive.9k Model Compressor/Outdoor Fan are unable to drive.18k Model When indoor Fan does not operate NectorWhen Vertical Louver does not operate When a comunication error occurs Phenomena in case of connecting error Indoor UnitOutdoor Unit Schematic Diagram Electric Control DeviceOutdoor 9k, 12k Outdoor 18k, 24k Wiring Diagram Models 9k, 12k, 18k, 24kModels 9kC/O Models 12kH/P, 12kC/O, H/P Models 18kC/O Models 18kH/P, 24kC/O, H/P Main P.W.B Assembly TOP View Bottom View Components LocationOutdoor9k, 12k TOP View Bottom ViewOutdoor18k, 24k 6871A20681 6871A20680Product Specifications Cooling OnlyCooling & Heating LS090HP LS120HP LS180HP LS240HPExploded View Outdoor Unit 9k, 12k C/O Seriess Outdoor Unit 9k, 12k H/P Seriess Outdoor Unit 18kC/O Seriess Outdoor Unit 24kC/O Seriess W0CZZBOutdoor Unit 18k, 24k H/P Seriess No MFL32351801 December