LG Electronics LS180CP(AS-C183DM0), LS090HP(AS-H091E1H0) manual Gas Charging, After Evacuation

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Troubleshooting Guide

Gas Charging

(After Evacuation)

Indoor unit

Liquid side

 

Open

Outdoor unit

3-Way valve

Gas side

Open

 

3-Way

Check valve

valve

 

Charging cylinder

Lo

(1) OPEN

CLOSE

• Procedure

(1)Connect the charge hose to the charging cylinder.

Connect the charge hose which you dis- connected from the vacuum pump to the valve at the bottom of the cylinder.

If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid.

(2)Purge the air from the charge hose.

Open the valve at the bottom of the cylin- der and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder.

(3)Open the valve (Lo side on the charge set and charge the system with liquid refrig- erant.

If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximate- ly 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approxi- mately 1 minute and then repeat the pro- cedure (pumping down-pin).

\

This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.

(4)Immediately disconnect the charge hose from the 3-way valve’s service port.

Stopping partway will allow the gas to be discharged.

If the system has been charged with liquid refrigerant while operating the air condi- tioner turn off the air conditioner before disconnecting the hose.

(5)Mount the valve stem nuts and the service port nut.

Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.

Be sure to check for gas leakage.

This unit is charged with R-410A.

Pay attention not to charge R-22.

Copyright ©2007 LG Electronics. Inc. All right reserved.

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Only for training and service purposes

LGE Internal Use Only

 

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Contents SVC MANUALExploded View Table of Contents Installation Safety PrecautionsDo not modify or extend the power cord Be sure not to do Be sure to follow the instructionOperation There is risk of explosion or fire Oxygen deficiency could occurLow refrigerant levels may cause product failure Keep level even when installing the productSalt spray directly OccupantsSolvents, etc On the product. outdoor unitDo not drink the water drained from the unit DisuseReplace all the batteries in the remote Symbols Used in this Manual DimensionsIndoor Unit Model Btu SeriesModel Btu Series Dimension Mminch 109042.9 30011.8 1787.0 9k, 12k Outdoor Unit18k, 24k Introduction FeaturesInstallation Parts InstallationInstallation Tools Read carefully, and then follow step by stepOperation Indication Lamps Installation MapAdditional drain pipe This Product Contains R-410A Refrigerant Confirm The RefrigerantSelect The Best Location Rooftop InstallationsIndoor unit Outdoor unitEvap Moz/ft Piping Length And ElevationDrill a Hole In The Wall How To Mount Installation PlateCut the pipes and the cable Flaring WorkBurrs removal Putting nut onIndoor unit installation Connecting The PipingIndoor Tighten the flare nut with a wrench Wrap the insulation material around the connecting portionIndoor unit installation Insert the connecting cable into the indoor unitConnecting cable Connection Indoor Incorrect case Correct caseConnection Of Piping -Outdoor Connection Of The Drain HoseCapacity Connection Of The CableInstallation Drain piping Checking The DrainageDrain hose should point downward for easy drain flow Avoid these situationsForming The Piping Air Purging Dry nitrogen gas cylinder to this service portAir purging With Vacuum Pump PreparationFinishing the job EvacuationBtu/h ChargingTest Running Prepare remote controlSettlement of outdoor unit Evaluation of the performanceHealthy Dehumidification Mode Cooling Mode OperationOperation Function of ControlsDefrost Control Heating Mode OperationChaos Natural Wind Mode Sleep Timer OperationJet Cool Mode Operation C/O Model Jet Cool Mode Operation H/P ModelTest operation Forced operationAuto restart Protection of the evaporator pipe from frostingSelf-diagnosis Function Display FunctionHeating Model Thermistor open/shortRemote Control Operations To remove the Grille from the Chassis DisassemblyTo remove the Evaporator When repair, do not damage the Caution labelTo remove the Motor Cover Refrigeration Cycle Diagram Troubleshooting GuideCooling Only Models Cooling & Heating ModelsWay Valve Liquid Side Way, 3-way ValvePumping Down ProcedureBalance Refrigerant of the 3-way Valve Vacuum pump After Evacuation Gas ChargingMethod of using equation Method of using graphAccording to Indoor & Outdoor Temperature Additional gas chargingTrouble analysis Cycle PartsProduct does not operate at all Electronic Parts 9k modelElectronic Parts 18k model Product is not operate with the remote controller Compressor/Outdoor Fan are unable to drive.9k Model Compressor/Outdoor Fan are unable to drive.18k Model Nector When indoor Fan does not operateWhen Vertical Louver does not operate When a comunication error occurs Indoor Unit Phenomena in case of connecting errorOutdoor Unit Electric Control Device Schematic DiagramOutdoor 9k, 12k Outdoor 18k, 24k Models 9k, 12k, 18k, 24k Wiring DiagramModels 9kC/O Models 12kH/P, 12kC/O, H/P Models 18kC/O Models 18kH/P, 24kC/O, H/P Components Location Main P.W.B Assembly TOP View Bottom ViewTOP View Bottom View Outdoor9k, 12kOutdoor18k, 24k 6871A20680 6871A20681Cooling Only Product SpecificationsLS090HP LS120HP LS180HP LS240HP Cooling & HeatingExploded View Outdoor Unit 9k, 12k C/O Seriess Outdoor Unit 9k, 12k H/P Seriess Outdoor Unit 18kC/O Seriess W0CZZB Outdoor Unit 24kC/O SeriessOutdoor Unit 18k, 24k H/P Seriess No MFL32351801 December