LG Electronics MFL39817303 Flaring Work, Cutting Tubes, Burrs removal, Putting nut on

Page 13

Installation

FlaringWork

Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.

Cutting Tubes.

1.Use the piping kit accessory or the pipes purchased locally.

2.Measure the distance between the indoor and the outdoor unit.

3.Cut the pipes a little longer than measured distance.

4.Cut the cable 1.5m(59.1in) longer than the pipe length.

Burrs removal

1.Completely remove all burrs from the cut cross section of pipe/tube.

2.Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.

Copper

 

Slanted

Uneven Rough

pipe

90°

 

 

Pipe

 

 

 

Reamer

Point down

ENGLISH

Putting nut on

Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal.

(not possible to put them on after flaring work)

Flaring work

1.Firmly hold copper pipe in a Bar in the dimension shown in the table below.

2.Carry out flaring work with the flaring tool.

Outside diameter

A

 

 

 

mm

inch

mm

Ø6.35

1/4

1.1~1.3

Ø9.52

3/8

1.5~1.7

Ø12.7

1/2

1.6~1.8

Ø15.88

5/8

1.6~1.8

Ø19.05

3/4

1.9~2.1

Flare nut

Copper tube

 

"A"

 

Handle

Bar

Bar

 

 

Yoke

 

 

 

 

 

 

Cone

 

Copper pipe

 

 

 

Clamp handle

Red arrow mark

 

 

 

Installation Manual 13

Image 13
Contents Room Air Conditioner Table of Contents Installation Instructions Be sure not to do Be sure to follow the instruction No installation may cause a fire and electrical shockIt may cause injury or an accident Operation Otherwise, it may cause dispute with the neighbors Otherwise, it may cause water leakageOtherwise, it may cause vibration or water leakage Otherwise, it may do harm to your healthFeatures Symbols used in this ManualInstallation Tools Installation PartsRead carefully, and then follow step by step Installation Map Indoor unit Select the best LocationOutdoor unit Piping Length and Elevation Drill a Hole in the Wall Fixing Installation PlateType Cutting Tubes Flaring WorkBurrs removal Putting nut onCheck Connecting the PipingIndoor Foamed polyethylene or equivalent is recommendedLbf .ft Indoor unit installationFor left rear piping Piping for passage through piping hole Bad case Good caseHow to use the front panel Connecting the CablesOutdoor Move the link upward and close the front panelFront panel removing Refix the cover control to the original position Connect the wires to the terminals onWith the screw For strand wiring How to connect wiring to the terminalsConnecting cable To check the drainage Checking the DrainageDrain piping Pour a glass of water on the evaporatorForming the Piping Air purging Air PurgingAir purging with vacuum pump Evacuation Soap water methodFinishing the job If bubbles come out, the pipes have leakageTest Running Prepare remote controllerSettlement of outdoor unit Evaluation of the performancePump Down Pump Down ProcedureSelecting the locationOutdoor Unit Installation guide at the seasideMemo Room Air Conditioner No. MFL39817303