ITT IM213 Constant Low Input Voltage, Constant Controller Error, Red, Blinks, Air bound pump

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Troubleshooting

 

 

Orange Light Codes

Flashes

Controller Status

Description

Constant

Low Input Voltage

Constant orange light indicates the system input voltage is low. For

 

 

230V units, the orange light will be indicated when the input voltage

 

 

is between 140Vac and 170Vac. For 460V units, the orange light will

 

 

be displayed when the input voltage is between 140Vac and 310Vac.

 

 

Red Light Codes

Constant

Controller Error

Internal controller fault. The controller may be internally damaged.

Red

 

Verify the error by turning power off, waiting 5 minutes then apply

 

 

power. If the error persists, replace controller.

2 Blinks

No Water/Loss Of Prime

This fault can be caused by:

 

 

• Water supply level in well falls below suction inlet of pump.

 

 

• Plugged suction screen.

 

 

• Restriction in pipe between pump and pressure sensor.

 

 

• Air bound pump.

 

 

• Deadheaded pump, pump running against a closed valve.

 

 

• Filling long irrigation lines on start-up

 

 

• Incorrect setting of Motor Overload Setting switches.

 

 

In systems where the motor operates at less than Service Factor

 

 

Amps the controller may show a false No Water/Loss of Prime

 

 

fault. Reducing the motor overload setting will eliminate the

 

 

false readings.

 

 

If problem persists, please verify supply capacity.

 

 

The controller will automatically restart according to the No Water

 

 

Restart Time switches.

3 Blinks

Sensor Fault

This fault can be caused by:

 

 

• Disconnected sensor. Disconnect sensor from sensor cable

 

 

connector and reconnect to ensure a good connection.

 

 

• Disconnected sensor cable lead inside the controller. Check for

 

 

loose wires where the sensor cable connects to the circuit board by

 

 

tugging on each wire.

 

 

• Broken wire in the sensor cable.

 

 

• Miswired sensor cable. Check that the wires are connected to the

 

 

correct terminals on the control terminal block. Connect terminal

 

 

7(24VDCSUPPLY)totheBrownwire.Connectterminal6(TRANSDUCER

 

 

INPUT) to the White wire. Connect the drain wire to chassis.

 

 

• Failed sensor. To diagnose this failure a meter capable of reading

 

 

milliamperes (mA) and DC voltage (VDC) is required.

 

 

- Set the meter to read DC voltage (VDC)

 

 

- Place the black lead on terminal 5 (COM) and the red lead on

 

 

terminal 7 (24VDC SUPPLY)

 

 

- If functioning properly, the DC voltage will be 24VDC +/- 15%. If

 

 

this voltage is not present, disconnect all control terminals and

 

 

repeat the measurement. If voltage does not recover, replace

 

 

controller.

 

 

 

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Contents IM213 Commercial Water ITTIndex Death Safety InstructionsController Product Code Information System ComponentsHP = Volt =Fusible Disconnect System DesignSection Diagram #2 shows a set-up for municipal water connectionPiping Installing the Pressure SensorGeneral Pressure Tank, Pressure Relief Valve and Discharge PipingMounting the Controller Power Supply and Wiring Power SupplyDelta/Wye with grounded Wye neutral Ungrounded secondary Delta/Delta with grounded legResistance grounding and ground fault protection Open Delta consult factoryFor Frame Size 1 Controllers Single Phase Connection 208/230460 20ºC 30ºC 40ºC 50ºC Conduit, Wire and Fuse SizingInput Power and Line Transformer Requirements Output Power ConnectionsStarting the System Input Power Connections Chart below shows the motor overload setting for each model Setting the Motor Overload SwitchesSetting the No Water Restart Time Switches Setting the Acceleration/Deceleration SwitchesSetting the Minimum Frequency Switch Setting the Carrier Frequency SwitchSetting the Pressure Motor Rotation DirectionSystem Status Input and Output Functions Use the following table to help troubleshoot problems TroubleshootingSwitch StandbyPower. If the error persists, replace controller Constant Controller ErrorThis fault can be caused by Incorrect setting of Motor Overload Setting switchesSet the meter to read DC current mA Connect the black lead from the meter to terminalSensor cable Temperature reaches 104 ºF 40ºC Blinks Temperature This fault can be caused byMegger readings To 50% or lower10Hz for 5 minutes Greater than 275V for 230V units and 560V for 460V unitsController Dimensions Input Appendix Input Wire Sizing ChartsPage IM213 Revision Number November

IM213 specifications

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