Frymaster FDP65 operation manual Daily Filtration Operation, Cleaning the Filter Leaf Assembly

Page 32

FRYMASTER FPD65 SERIES GAS FRYERS

CHAPTER 5: FILTRATION OPERATION

Cleaning the Filter Leaf Assembly

Clean the two seal frame pieces, screens and grid using a good quality degreaser and hot water from a spray nozzle. The groove in the seal frame pieces can be cleaned with the edge of a Scotch-Brite or similar cleaning pad.

At each scheduled boil out, disassemble the filter leaf as described in Section 5.7.1 and place in the frypot filled with boil-out solution. Follow the boil-out procedure in Section 4.4.1, including placing the filter leaf in the vinegar solution to neutralize boil-out residue, and clean water to rinse away vinegar residue.

Allow all filter leaf components to air dry or thoroughly dry with paper towels.

5.3 Daily Filtration Operation

WARNING

Use caution and wear proper protective clothing. The oil to be filtered is at or near 350°F (177°C). Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves. Failure to do this can result in severe burns.

WARNING

Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.

5.3.1 General Overview

The filter pump is turned on only after the oil is brought to operating temperature and drained into the prepared filter pan. The filter motor is then engaged and oil is drawn through the filter leaf assembly and pumped back into the frypot. The frypot drain valve remains open during the filtering process. The oil is cycled through the filter leaf assembly for approximately 10 minutes (see computer section for specific instructions). At the end of 10 minutes, the drain valve is closed, allowing the oil to pump back into the frypot. The pump should run for 15-30 seconds after bubbles appear in the frypot to ensure all oil or shortening is pumped from the drain pan and the oil-return lines. The frypot oil level should return to the top OIL LEVEL line. If not, add fresh oil or shortening to obtain the proper level. Remember, the oil is at operating temperature during all filtration procedures.

The filter pump can be activated with a manual On/Off switch located under the fryer control panel if the oil-return, drain-flush or wand/dispose valves fail to activate the pump when opened. Contact an authorized service technician immediately for repair.

Refer to specific store procedures for correct filter operation. Additional information can be found in the computer section of this manual.

5-5

Image 32
Contents Hour Service Hotline FPD65 Series with Built-In FiltrationCanada Page Table of Contents Filtration Operation Service Information Frymaster FPD65 Series GAS Fryers IntroductionAfter Purchase Ordering PartsSafety Information Service Personnel DefinitionsFrymaster FPD65 Series GAS Fryers Important Information Receiving and Unpacking EquipmentGeneral Product DescriptionRating Plate Pre-InstallationPrinciples of Operation Installation Standards Equipment Installed at High Altitudes Air Supply and VentilationFrymaster FPD65 Series GAS Fryers Installation Installing the FryerFrymaster FPD65 Series GAS Fryers Installation Never Allow Water or Boilout Solution Into Filter System Gas Connections National Code RequirementsRecommended Gas Supply Line Sizes Gas Connections Adjustments/Adaptation To Different Gases Specifications Adjustments to Different Gas TypesGas Conversion Procedures Electrical ConnectionsFrymaster FPD65 Series GAS Fryers Fryer Operations Initial Start-upPilot Lighting Procedures, Electronic Ignition Systems Frymaster FPD65 Series GAS Fryers Fryer OperationsBoil-Out Procedure Boil-Out Procedure Final Preparation Assembling the Filter Frymaster FPD65 Series GAS Fryers Filtration OperationFiltration Preparation Frymaster FPD65 Series GAS Fryers Filtration Operation Place the crumb tray in filter pan Filter Leaf Disassembly/Assembly Cleaning the Filter Leaf Assembly Daily Filtration OperationFiltering Tools Operating the Filter Filter Operation Frymaster FPD65 Series GAS Fryers Filtration Operation Frypot Frymaster FPD65 Series GAS Fryers Filtration Operation Frymaster FPD65 Series GAS Fryers Preventative Maintenance WeeklyFrymaster FPD65 Series GAS Fryers Preventative Maintenance Periodic/ AnnualFrymaster FPD65 Series GAS Fryers Preventative Maintenance Frymaster FPD65 Series GAS Fryers Troubleshooting Pilot Burner MalfunctionMain Burner Malfunctions Main Burner Malfunctions Diagram, Main HI LimitWiring Diagram FilterFrymaster FPD65 Series GAS Fryers Parts List Cabinetry and Related ComponentsFrymaster FPD65 Series GAS Fryers Parts List FPD665 Shown Doors, Topcaps and Related ComponentsFrypots, Burners and Related Components Flue Assembly, Complete Component Box Components CM4-SFilter Pan and Related Components Oil-Drain Components 823-4189 Oil-Return Components Choose From Nipple Lengths BelowSuction Tube, Oil-Return Components Oil Suction Start Fitting This page Intentionally Left Blank Service Hotline

FDP65 specifications

The Frymaster FDP65 is a state-of-the-art commercial fryer known for its reliability and efficiency in high-demand cooking environments. Designed to meet the rigorous requirements of restaurants and food service establishments, the FDP65 combines advanced technology with user-friendly features, making it a top choice among chefs and kitchen managers.

One of the key features of the Frymaster FDP65 is its patented "Fast Recovery" system. This technology ensures rapid temperature recovery after food is added, allowing for consistent frying results even during peak cooking times. The ability to maintain optimum temperatures helps improve food quality and decreases cooking times, ultimately enhancing the overall operational efficiency of the kitchen.

The FDP65 employs a durable stainless-steel construction, making it resilient and easy to clean. The fryer's smooth surfaces and rounded edges contribute to its hygienic design, which is crucial in maintaining food safety standards. Additionally, the unit is equipped with heavy-duty, solid-state controls that provide precise temperature management, further enhancing its reliability.

Another remarkable characteristic of the FDP65 is its innovative filtration system. The built-in filtration minimizes oil pollution, maximizing the lifespan of cooking oil, which leads to significant cost savings over time. The automatic filtration system regularly cleans the oil and eliminates food particulates, ensuring that every batch of fried food tastes as good as the first.

The Frymaster FDP65 features a large fry pot capacity, making it suitable for frying large volumes of food. This capability is particularly beneficial for establishments with high customer turnover and those that require fast service, such as quick-service restaurants and cafeterias. The fryer also has a robust heating element that guarantees a quick preheat, reducing waiting times for both customers and kitchen staff.

Safety is another priority in the design of the FDP65. It comes equipped with a temperature limiting device that prevents overheating, as well as a high-limit switch that offers additional protection against potential hazards. Ergonomically designed fry baskets and handles make it more convenient and safer for staff to use, further enhancing the fryer’s appeal.

In summary, the Frymaster FDP65 is an exceptional commercial fryer characterized by its advanced technology, robust construction, and user-friendly features. Its fast recovery system, automatic filtration, and safety mechanisms make it an efficient and reliable choice for any busy kitchen, ensuring that operators can serve high-quality fried foods consistently while managing costs effectively.