Antunes, AJ VS-350 owner manual Technical Theory of Operation

Page 18

Variety STeamer

Maintenance (continued)

Technical Theory of Operation

When the Rocker Switch (power On/Off) is ON, line voltage flows to the primary side of the step down transformer. The transformer’s secondary side supplies 12 and 24 VAC to the Control Board.

Once powered, and provided that the generator’s tem- perature is below the setpoint temperature, the Control Board calls for heat by supplying 3 to 5 VDC to the Solid State Relay terminals 3 (+) 4 (-). Once powered, the Solid State Relay then closes terminals 1 and 2, which allows line voltage to flow to the generator.

As the generator begins to heat up, a type “K” thermo- couple monitors the internal generator temperature. As the heat continues to increase, so does the thermocou- ple’s DC millivolts.

Once the generator’s temperature approaches the set- point temperature, the Control Board begins to pulse the VDC to the Solid State Relay. The generator’s VAC and AMPS will also pulse during this point. When the generator’s temperature is between the recommended setpoints of 375 - 400° F (190 - 204° C), the thermo- couple generates approximately 7.5 - 8.5 DC millivolts. The Control Board receives these millivolts and pro- ceeds to remove the 3-5 VDC to the Solid State Relay since the heating circuit has now become satisfied.

Then, the Solid State Relay terminals 1 and 2 open up, and the generator stops heating. The heating circuit cycles on and off as needed, even at idle.

When the Single Shot button is pushed, it signals the Control Board to initiate a single shot of steam. The Control Board then supplies 24 VAC to the Solenoid Valve for a split second. The Solenoid Valve opens and allows approximately 3/4 - 1 ounce (4 to 5 tablespoons) of water to be disbursed onto the generator surface for steaming. The water is immediately converted into steam, which is forced up through the black Manifold Orifices to steam the product within the baskets.

Each of the four channel buttons can be custom pro- grammed for cycle time, time between when each steam shot occurs, and water volume used per each shot (See the Programming section of this manual). An audio signal will sound for three seconds at the end of the cycle.

Two safety devices are incorporated into the VS-350:

Hi-Limit Thermostat

Pressure Relief Plunger

If the heating circuit continues to call for heat and the generator overheats, a manual resettable Hi-Limit Thermostat will trip and open the generator circuit.

If water and or steam pressure builds up beneath the black Manifold Plate (due to restricted Manifold Plate orifices), a Pressure Relief Plunger will elevate and vent the steam pressure above the manifold plate.

NOTE: If any of these conditions should arise, the root cause must be determined and corrected. See the Maintenance section of this manual for further details.

NOTE: All direct water fed units require a Water Pressure Regulator. It should be set to 20-25 psi (1.4-1.7 kg/cm2 or 138-172 kPa). Failure to install a Water Pressure Regulator will result in poor steam- ing and flooding of the steam generator.

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P/N 1010745 Rev. G 03/06

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Contents Variety Steamer Table of contents Owner InformationService/Technical Assistance Important Safety Information Variety Steamer Shipping Weight SpecificationsElectrical Cord & Plug Configurations DimensionsWater Pressure Regulator Installation Instructions InstallationEquipment Setup UnpackingDrain ElectricalConnecting Single Water Pressure Regulator Steaming GuideOperation Operator ControlsSteaming Tips Operating InstructionsProgramming Factory SettingsWhen the Program button is pressed General ProgrammingRate Shot Interval Time Used for Saving All Changed SettingsCyc Total Cycle Time Shot Steam Shot TimeMaintenance Daily CleaningMonthly Cleaning the Steam Generator Variety Steamer Components & Accessories Pressure Relief PlungerChecking and Cleaning the Water Strainer Monthly DiagnosticsPart Description Qty ERR Technical Theory of Operation Troubleshooting Problem Possible Cause Corrective ActionProblem Prossible Cause Corrective Action Wiring Diagram Unless Otherwise SpecifiedReplacement Parts Petrol Gel not shown Limited Warranty

VS-350 specifications

The Antunes AJ VS-350 is a state-of-the-art vertical broiler designed to meet the demands of busy commercial kitchens. Renowned for its efficiency and innovation, the VS-350 combines advanced technology with user-friendly features, making it a favorite among chefs and restaurant operators alike.

One of the standout characteristics of the AJ VS-350 is its vertical cooking design. This unique configuration allows for even heat distribution, ensuring that food is cooked consistently. The vertical setup not only saves space but also allows for efficient cooking of various meats, such as chicken, beef, and pork, as well as vegetables, providing versatility in menu offerings.

The AJ VS-350 boasts a powerful infrared heating system, which accelerates cooking times while enhancing flavor. This technology ensures that the exterior of the meat gets a delicious char while keeping the inside moist and tender. The adjustable heat intensity allows chefs to customize the cooking process, achieving the perfect results for different meats and recipes.

Ease of use is another key feature of the AJ VS-350. The intuitive control panel provides simple operation, allowing staff to set cooking times and temperatures with minimal training. Additionally, the unit includes a built-in timer and automatic shut-off feature, enhancing both safety and convenience during busy service periods.

Cleaning and maintenance are straightforward with the AJ VS-350, a crucial aspect in any commercial kitchen. The removable drip tray and smooth surfaces make it easy to clean, ensuring that the unit stays in top condition and operates efficiently over the long term.

Energy efficiency is an added advantage of the AJ VS-350. Designed to minimize energy consumption without sacrificing performance, it is an eco-friendly choice that can help restaurants reduce their operating costs.

Moreover, the compact footprint of the AJ VS-350 is ideal for kitchens with limited space, allowing it to fit seamlessly into any layout. Its durable construction guarantees longevity, making it an excellent investment for establishments looking to enhance their cooking capabilities.

In summary, the Antunes AJ VS-350 vertical broiler represents a perfect blend of technology, efficiency, and user-friendliness, making it a top choice for those in the food service industry.