Lennox International Inc GWB9-075IH-2 GAS Supply Piping, Check Gas Supply, Leak Check Gas Piping

Page 28

GAS SUPPLY PIPING

!CAUTION

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Check Gas Supply

Gas pipe to your boiler must be correct size for length of run and for total Btu per hour input of all gas utilization equipment connected to it. See Table 7, Page 29.

Boiler and its individual shutoff valve must be disconnected from gas supply piping system during any system pressure testing at test pressures in excess of ½ psig (3.5kpa).

Boiler must be isolated from gas supply piping system by closing its individual manual shutoff valve during any pressure testing of gas supply piping system at test pressures equal to or less than ½ psig (3.50ka).

Connecting The Gas Piping

See Figure 19, Page 29 for general layout at boiler. Gas line enters boiler from right side jacket panel.

Boiler is equipped with ½” NPT connection on gas valve for supply piping.

Following rules apply:

1.Use piping materials and joining methods acceptable to authority having jurisdiction. In absence of such requirements:

USA - National Fuel Gas Code, ANSI Z223.1/NFPA 54

Canada - Natural Gas and Propane Installation Code, CAN/CSA B149.1

2.Size and install gas piping system to provide sufficient gas supply to meet maximum input at not less than minimum supply pressure. See Table 7, Page 29

3.Use ground joint unions.

4.Provide sediment trap up stream of gas valve.

5.Use two pipe wrenches when making the connection to gas valve to keep it from turning.

6.Install a manual shutoff valve in the vertical pipe about 5 feet above floor.

7.Tighten all joints securely.

8.Propane gas connections should only be made by licensed propane installer.

9.Two stage regulation should be used by propane installer.

10.Propane gas piping should be checked out by propane installer.

!DANGER

Fire Hazard. Do not use matches, candles, open

flames, or other methods providing ignition source. Failure to comply will result in death or serious injury.

Leak Check Gas Piping

Pressure test boiler and gas connection before placing boiler in operation.

Disconnect boiler and its individual gas shutoff valve from gas supply system.

Isolate boiler from gas supply system by closing manual gas shutoff valve. See Figure 19, Page 29.

Locate leakage using gas detector, noncorrosive detection fluid, or other leak detection method acceptable to authority having jurisdiction. Do not use matches, candles, open flames, or other methods providing ignition source.

Correct leaks immediately and retest.

Table 6 - Gas Supply Pressure

 

NATURAL

PROPANE

 

GAS

GAS

MAXIMUM GAS

10” w.c.

14” w.c.

SUPPLY PRESSURE

 

 

MINIMUM GAS SUPPLY

4” w.c.

10” w.c.

PRESSURE

 

 

28

Image 28
Contents Installation Instructions Boiler Dimensions Introduction IntroductionImportant Safety Information GeneralSEA Level Ratings Natural and Propane Gases Net Ahri Rating Shipping Flue DiameterBoilers for USE AT High Altitude United States Installations 90 50/75/100 Series 2 Natural GAS90 50/75 Series 2 Propane GAS 43331093 43331096Boiler Sizing Before Installing the BoilerBoiler Location Considerations Boiler Installation Locating The BoilerCombustion Air And Vent Pipe Requirements Extreme cold climate areas, use ¾ Armaflex or equivalentInstall boiler on level surface Boiler is not to be installed on carpetingCondensate Drain Requirements Foundation RequirementsNear Boiler Piping Clean the System FirstSupply And Return Lines Single Zone Boiler Piping Multi-Zone Systems Two Zone Boiler Piping With Zone ValvesTwo Zone Boiler Piping With Circulators Page Page Page Expansion Tank And Make-Up Water Safety Relief ValveTerminate pipe with plain end not threaded Diaphragm Type Expansion Tank Piping Conventional Closed Type Expansion Tank Piping Reinstall vent drain line Condensate Drain PipingFilling Condensate Trap With Water Chilled Water PipingCombustion AIR and Vent Pipe Connections And TerminationExample Elbow @ 3 ft. + 1 elbow @ 3 ft. = 6 equivalent ft. of pipeInstallation Boiler SizeVent AIR Intake Roof Vent / Intake TerminationsLess Than 12 Clearance Concentric Vent Terminations CombustionVent AirCombustion Air and Vent Piping Boiler Connections Feet minimum total equivalent length for all modelsConnecting The Gas Piping GAS Supply PipingCheck Gas Supply Leak Check Gas PipingGas Pipe Sizes 625,000445,000 365,000Electrical Wiring Electric Power SupplyThermostat Installation Connect Circulator Pump WiringWiring Schematic Ladder Wiring Diagram Page Ladder Diagram for Figure Controls and Accessories Casting Temperature Safety Switch Drain ValveDraft Inducer Circulator PumpStart UP Operating Instructions To Turn Off Gas To ApplianceUser Parameters Adjusting Settings S9381A Integrated Boiler Control Operation and AdjustmentsDisplay State Code Definitions Sequence of Operation Check OUT Procedure and Adjustment Set Thermostat To Desired Room Temperature Review All InstructionsVR8205 Maintenance and Cleaning Igniter wires Gas valve wires Annual Examination And Cleaning Of Boiler ComponentsRemove draft inducer and gasket from top of flue connector Troubleshooting Initial Service ChecksError Codes Differential AIR Pressure Switch Check Boiler Differential PressureAluminum Series Fill Water and Chemistry Clean System FirstEliminate System Leaks General Guidelines When Using Antifreeze Antifreeze Products Installation and CHECK-OUT Certificate Boiler Model Serial # Date Installed Measured BTU/HR inputPage Lennox Industries Inc. Dallas, Texas
Related manuals
Manual 32 pages 41.03 Kb

GWB9-050IH-2, GWB9-100IH-2, GWB9-075IH-2, Gas-Fired Hot Water Boiler specifications

Lennox International Inc. is a prominent player in the HVAC industry, renowned for its innovative solutions and high-efficiency products. Among its standout offerings is the GWB8 Gas-Fired Hot Water Boiler, available in various models including GWB8-262E-2, GWB8-245E-2, GWB8-280E-2, and GWB8-299E-2. These units are designed to provide reliable and efficient heating solutions for residential applications.

One of the key features of the GWB8 series is its energy-efficient operation. These boilers are designed to achieve an AFUE (Annual Fuel Utilization Efficiency) rating of up to 84%, allowing homeowners to save on energy costs while reducing their environmental footprint. The product utilizes a cast-iron heat exchanger, which promotes optimal heat retention and distribution, ensuring consistent performance throughout the heating season.

The GWB8 series incorporates advanced technologies to enhance comfort and efficiency. A significant innovation is the use of a power venter system that facilitates venting through the sidewall of the home, providing installation flexibility while maintaining safety standards. Additionally, the boilers are equipped with a Honeywell integrated control for precise temperature management and modulating gas valve technology, which adjusts the gas flow to match the heating demand, further optimizing fuel consumption.

Another defining characteristic of the GWB8 models is their durable construction. Designed to withstand the rigors of heating applications, these models feature a robust, powder-painted steel cabinet that helps prevent rusting and corrosion. The access doors are insulated, contributing to overall efficiency while allowing easy maintenance and serviceability.

The GWB8 series is also designed with homeowner comfort in mind. The quiet operation of these boilers ensures that they blend into the living environment without disruptive noise, making them an ideal choice for residential settings. The models are compatible with various heating systems, including hydronic heating, making them versatile and reliable.

Overall, Lennox's GWB8 Gas-Fired Hot Water Boiler series is an excellent choice for homeowners seeking efficient, durable, and reliable heating solutions. With a combination of advanced technologies, energy-efficient performance, and practical features, these boilers set a high standard for residential heating systems in today's market.