Lennox International Inc GWB9-050IH-2, GWB9-075IH-2, GWB9-100IH-2 Aluminum Series

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APPENDIX A - WATER QUALITY, WATER TREATMENT AND FREEZE PROTECTION

Aluminum Series

High Efficiency Gas-Fired Boiler

DIELECTRIC ISOLATION & ANTIFREEZE PROTECTION

ADDENDUM

!WARNING

Follow these instructions to prevent damage to boiler’s heat exchanger caused by inadequate dielectric isolation, incorrect water treatment or antifreeze application. Failure to comply could result in death or serious injury.

Install boiler so gas ignition system components are protected from water (dripping, spraying, rain, etc) during appliance operation and service (circulator re- placement, etc).

DIELECTRIC ISOLATION

Two (2) 1-1/4” X 1-1/4” Female to female dielectric isolation unions are shipped loose in boiler parts bag. Install Dielectric Isolation unions at boiler supply line and return line. Install isolation fittings nearest boiler prior to system piping connections.

WATER TREATMENT and ANTIFREEZE PROTECTION

MUST be applied for ALL aluminum series high efficiency gas-fired boilers using antifreeze protection.

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Contents Installation Instructions Boiler Dimensions Introduction IntroductionImportant Safety Information GeneralSEA Level Ratings Natural and Propane Gases Net Ahri Rating Shipping Flue DiameterBoilers for USE AT High Altitude United States Installations 90 50/75/100 Series 2 Natural GAS90 50/75 Series 2 Propane GAS 43331093 43331096Boiler Location Considerations Before Installing the BoilerBoiler Sizing Combustion Air And Vent Pipe Requirements Boiler InstallationLocating The Boiler Extreme cold climate areas, use ¾ Armaflex or equivalentCondensate Drain Requirements Install boiler on level surfaceBoiler is not to be installed on carpeting Foundation RequirementsSupply And Return Lines Clean the System FirstNear Boiler Piping Single Zone Boiler Piping Multi-Zone Systems Two Zone Boiler Piping With Zone ValvesTwo Zone Boiler Piping With Circulators Page Page Page Terminate pipe with plain end not threaded Safety Relief ValveExpansion Tank And Make-Up Water Diaphragm Type Expansion Tank Piping Conventional Closed Type Expansion Tank Piping Filling Condensate Trap With Water Reinstall vent drain lineCondensate Drain Piping Chilled Water PipingExample Combustion AIR and Vent PipeConnections And Termination Elbow @ 3 ft. + 1 elbow @ 3 ft. = 6 equivalent ft. of pipeInstallation Boiler SizeVent AIR Intake Roof Vent / Intake TerminationsLess Than 12 Clearance Concentric Vent Terminations CombustionVent AirCombustion Air and Vent Piping Boiler Connections Feet minimum total equivalent length for all modelsCheck Gas Supply Connecting The Gas PipingGAS Supply Piping Leak Check Gas Piping445,000 Gas Pipe Sizes625,000 365,000Thermostat Installation Electrical WiringElectric Power Supply Connect Circulator Pump WiringWiring Schematic Ladder Wiring Diagram Page Ladder Diagram for Figure Controls and Accessories Draft Inducer Casting Temperature Safety SwitchDrain Valve Circulator PumpStart UP Operating Instructions To Turn Off Gas To ApplianceDisplay S9381A Integrated Boiler Control Operation and AdjustmentsUser Parameters Adjusting Settings State Code Definitions Sequence of Operation Check OUT Procedure and Adjustment Set Thermostat To Desired Room Temperature Review All InstructionsVR8205 Maintenance and Cleaning Remove draft inducer and gasket from top of flue connector Annual Examination And Cleaning Of Boiler ComponentsIgniter wires Gas valve wires Troubleshooting Initial Service ChecksError Codes Differential AIR Pressure Switch Check Boiler Differential PressureAluminum Series Eliminate System Leaks Clean System FirstFill Water and Chemistry General Guidelines When Using Antifreeze Antifreeze Products Installation and CHECK-OUT Certificate Boiler Model Serial # Date Installed Measured BTU/HR inputPage Lennox Industries Inc. Dallas, Texas
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