Lennox International Inc GWB9-100IH-2 Condensate Drain Piping, Filling Condensate Trap With Water

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Condensate Drain Piping

Boiler is factory equipped with a condensate trap. An additional trap is not required and should NOT be used.

1.Provide ½” PVC condensate drain and fittings. Condensate drain to be pitched down to floor drain at a minimum of ¼” per foot.

2.Install ½” PVC tee to overflow fitting as shown in Figure 11.

3.The ½” diameter schedule 40 PVC or CPVC condensate drain and pipe fittings must conform to ANSI standards and ASTM D 1785 or D2846.

4.Schedule 40 PVC or CPVC cement and primer must conform to ASTM D2564 or F493.

5.In Canada, use CSA or ULC certified schedule 40 PVC or CPVC drain pipe cement.

6.Condensate pump with reservoir (not furnished) may be used to remove condensate to a drain line (sanitary line) above boiler if floor drain is not available or is not accessible.

Filling Condensate Trap With Water

On initial start up condensate trap must be manually filled with water.

Following are the steps required to initially fill condensate trap for start up. Steps are only required at initial start up or if maintenance requires draining of condensate trap.

1.Disconnect vent condensate drain line from vent pipe connector on outlet of induced draft blower.

2.Pour about 1 cup of cold tap water into vent drain line with funnel.

3.Excess water should go through overflow and out through condensate drain line. Verify proper operation of drain line (or external condensate pump if used).

4.Reinstall vent drain line.

Chilled Water Piping

Install boiler, when used in connection with refrigeration system, so chilled medium is piped in parallel with boiler with appropriate valves to prevent chilled medium from entering boiler.

Boiler piping system of hot water boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation must be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during cooling cycle.

Figure 11 - Condensate Drain Piping

FROM BLOWER

PITCH DRAIN PIPE DOWN TO FLOOR DRAIN AT MINIMUM 1/4” PER FOOT

OPEN

TO DRAIN

 

1/2” PVC

 

PVC TEE 1/2”SLIP X

CONDENSATE

1/2” SLIP X 1/2” SLIP

DRAIN

 

 

 

 

 

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Contents Installation Instructions Boiler Dimensions Introduction IntroductionGeneral Important Safety InformationNet Ahri Rating Shipping Flue Diameter SEA Level Ratings Natural and Propane Gases90 50/75/100 Series 2 Natural GAS Boilers for USE AT High Altitude United States Installations43331093 43331096 90 50/75 Series 2 Propane GASBefore Installing the Boiler Boiler SizingBoiler Location Considerations Locating The Boiler Boiler InstallationCombustion Air And Vent Pipe Requirements Extreme cold climate areas, use ¾ Armaflex or equivalentBoiler is not to be installed on carpeting Install boiler on level surfaceCondensate Drain Requirements Foundation RequirementsClean the System First Near Boiler PipingSupply And Return Lines Single Zone Boiler Piping Two Zone Boiler Piping With Zone Valves Multi-Zone SystemsTwo Zone Boiler Piping With Circulators Page Page Page Safety Relief Valve Expansion Tank And Make-Up WaterTerminate pipe with plain end not threaded Diaphragm Type Expansion Tank Piping Conventional Closed Type Expansion Tank Piping Condensate Drain Piping Reinstall vent drain lineFilling Condensate Trap With Water Chilled Water PipingConnections And Termination Combustion AIR and Vent PipeExample Elbow @ 3 ft. + 1 elbow @ 3 ft. = 6 equivalent ft. of pipeBoiler Size InstallationRoof Vent / Intake Terminations Vent AIR IntakeLess Than 12 Clearance CombustionVent Air Concentric Vent TerminationsFeet minimum total equivalent length for all models Combustion Air and Vent Piping Boiler ConnectionsGAS Supply Piping Connecting The Gas PipingCheck Gas Supply Leak Check Gas Piping625,000 Gas Pipe Sizes445,000 365,000Electric Power Supply Electrical WiringThermostat Installation Connect Circulator Pump WiringWiring Schematic Ladder Wiring Diagram Page Ladder Diagram for Figure Controls and Accessories Drain Valve Casting Temperature Safety SwitchDraft Inducer Circulator PumpStart UP To Turn Off Gas To Appliance Operating InstructionsS9381A Integrated Boiler Control Operation and Adjustments User Parameters Adjusting SettingsDisplay State Code Definitions Sequence of Operation Check OUT Procedure and Adjustment Review All Instructions Set Thermostat To Desired Room TemperatureVR8205 Maintenance and Cleaning Annual Examination And Cleaning Of Boiler Components Igniter wires Gas valve wiresRemove draft inducer and gasket from top of flue connector Initial Service Checks TroubleshootingError Codes Boiler Differential Pressure Differential AIR Pressure Switch CheckAluminum Series Clean System First Fill Water and ChemistryEliminate System Leaks General Guidelines When Using Antifreeze Antifreeze Products Boiler Model Serial # Date Installed Measured BTU/HR input Installation and CHECK-OUT CertificatePage Lennox Industries Inc. Dallas, Texas
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GWB9-050IH-2, GWB9-100IH-2, GWB9-075IH-2, Gas-Fired Hot Water Boiler specifications

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