Hoshizaki DCM-500BAH-OS, DCM-500BWH-OS service manual Contents

Page 3

IMPORTANT

 

This manual should be read carefully before the icemaker is serviced or

 

maintenance operations are performed. Only qualified service technicians

 

should install, service, and maintain the icemaker. Read the warnings

 

contained in this booklet carefully as they give important information regarding

 

safety. Please retain this booklet for any further reference that may be

 

necessary.

 

CONTENTS

 

I. Specifications

5

A. Icemaker

5

1. DCM-500BAH

5

2. DCM-500BAH-OS

6

3. DCM-500BWH

7

4. DCM-500BWH-OS

8

II. General Information

9

A. Construction

9

B. Ice Making Unit

11

C. Sequence of Operation

12

1. Fill Cycle

12

2. Ice Purge Cycle (60 seconds)

12

3. Freeze Cycle

12

4. Drain Cycle

12

5. Shutdown

12

D. Control Board

14

1. Control Board Layout

15

a) DCM-500BAH, DCM-500BWH

15

b) DCM-500BAH-OS, DCM-500BWH-OS

16

2. Features

17

3. Controls and Adjustments

18

4. Control Board Check Procedure

18

E. Float Switch

20

III. Technical Information

21

A. Water Circuit and Refrigeration Circuit

21

B. Wiring Diagrams

23

1. DCM-500BAH, DCM-500BWH

23

2. DCM-500BAH-OS, DCM-500BWH-OS

24

C. Sequence of Electrical Circuit – Ice Making

25

1. Fill Cycle

25

2. Ice Purge Cycle

26

3. Freeze Cycle

27

4. 12 Hour Drain Cycle / Drain Switch

28

5. Shutdown

29

6. Low Water Safety

30

7. High Pressure Switch

31

D. Sequence of Electrical Circuit – Dispensing

32

1. Continuous Dispense

32

2. Portion Dispense

33

3

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Contents DCM-500BAH DCM-500BAH-OS DCM-500BWH DCM-500BWH-OS Hoshizaki AMERICA, INC Contents Page DCM-500BAH Specifications IcemakerWater TEMP. F DCM-500BAH-OSWater TEMP. F DCM-500BWHPotable Water Water Cooled Condenser DCM-500BWH-OSII. General Information Construction Spout a Expansion Valve Spout B Evaporator Assembly DCM-500BAH-OS, DCM-500BWH-OS Ice Making UnitSequence of Operation Startup Control Board Control Board Control Board Layout DCM-500BAH, DCM-500BWHPart Number 2A2649-01 LED Lights FeaturesIce Making Components Controls and Adjustments Portion ControlControl Board Check Procedure Power SupplyDispensing Components DCM-500BAH, DCM-500BWH Float Switch DCM-500BAH-OS Inlet Water Valve Water Supply Wire Color Code Wiring DiagramsDCM-500BAH-OS, DCM-500BWH-OS DCM-500BWH-OS Sequence of Electrical Circuit Ice MakingDCM-500BWH-OS Ice Purge CycleFreeze Cycle Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Continuous Dispense Sequence of Electrical Circuit DispensingPortion Dispense ICE Production Performance DataTotal IV. Service Diagnosis Diagnostic Procedure Ice Production Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5a. Ice Dispensing Continuous Mode 5b. Ice Dispensing Portion Mode5c. Water Dispensing Brazing Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Upper Bearing Wear Check Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator Removal and Replacement of AugerPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Removal and Replacement of Fan Motor Adjustment of Water Regulating Valve Water-Cooled Model OnlyRemoval and Replacement of Drain Valve Removal and Replacement of Inlet or Dispensing Water ValveRemoval and Replacement of Dispensing System Dispensing Auger and AgitatorDispensing or Agitating Motor Page Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceWater System Cleaning ProcedureDispensing Components Sanitizing SolutionBin Control Bracket Snap Pin Frequency Area Task MaintenancePreparing the Icemaker for Long Storage
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