Hoshizaki DCM-500BWH Upper Bearing Wear Check, Removal and Replacement of Extruding Head

Page 51

1. Upper Bearing Wear Check

To ensure that the bearing inside the extruding head does not exceed the wear tolerance of .02", follow the instructions below. See Fig. 2.

1) Move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position.

2) Remove the front cover of the storage bin. Remove spout B,

.02" Round Stock

then remove spout A and the cutter. See Fig. 1.

3) Grasp the top of the auger and move

or Pin Gauge

Auger

the auger towards you and then try to

Extruding

insert a .02" round stock or pin gauge in

Head

between the back side of the auger shaft

 

and the bearing surface. Check several

 

locations around the auger shaft. If the

 

gauge goes between the shaft and the

 

bearing at any point or if the bearing is

 

scratched or cracked, both the top bearing

 

in the extruding head and the lower

 

bearing in the housing should be replaced.

Fig. 2

Instructions for removing the extruding

head and housing are located later in this

 

procedure.

 

Note: Replacing the bearing requires a bearing press adaptor. If one is not available, replace the whole extruding head and housing.

4)Replace the cutter, spout A, spout B, and the front cover of the storage bin in their correct positions.

5)Move the power switch to the "ON" position, then replace the panels in their correct positions.

6)Turn on the power supply, then move the control switch to the "ICE" position to start the automatic icemaking process.

2.Removal and Replacement of Extruding Head

1)Move the control switch to the "DRAIN" position and drain all of the water from the evaporator.

2)After the water has stopped draining, move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position.

3)Remove the front cover of the storage bin. Remove spout B, then remove spout A and the cutter. See Fig. 1.

4)Remove the apron panel, then remove the left side panel.

5)Remove the extruding head heater, then remove the allen head cap screws and lift off the extruding head.

6)Place the new extruding head in place and tighten down the allen head cap screws.

7)Replace the extruding head heater and cutter in their correct positions.

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Contents DCM-500BAH DCM-500BAH-OS DCM-500BWH DCM-500BWH-OS Hoshizaki AMERICA, INC Contents Page DCM-500BAH Specifications IcemakerWater TEMP. F DCM-500BAH-OSWater TEMP. F DCM-500BWHPotable Water Water Cooled Condenser DCM-500BWH-OSII. General Information Construction Spout a Expansion Valve Spout B Evaporator Assembly DCM-500BAH-OS, DCM-500BWH-OS Ice Making UnitSequence of Operation Startup Control Board Control Board Control Board Layout DCM-500BAH, DCM-500BWHPart Number 2A2649-01 LED Lights FeaturesIce Making Components Controls and Adjustments Portion ControlControl Board Check Procedure Power SupplyDispensing Components DCM-500BAH, DCM-500BWH Float Switch DCM-500BAH-OS Inlet Water Valve Water Supply Wire Color Code Wiring DiagramsDCM-500BAH-OS, DCM-500BWH-OS DCM-500BWH-OS Sequence of Electrical Circuit Ice MakingDCM-500BWH-OS Ice Purge CycleFreeze Cycle Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Continuous Dispense Sequence of Electrical Circuit DispensingPortion Dispense ICE Production Performance DataTotal IV. Service Diagnosis Diagnostic Procedure Ice Production Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5a. Ice Dispensing Continuous Mode 5b. Ice Dispensing Portion Mode5c. Water Dispensing Brazing Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Upper Bearing Wear Check Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator Removal and Replacement of AugerPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Removal and Replacement of Fan Motor Adjustment of Water Regulating Valve Water-Cooled Model OnlyRemoval and Replacement of Drain Valve Removal and Replacement of Inlet or Dispensing Water ValveRemoval and Replacement of Dispensing System Dispensing Auger and AgitatorDispensing or Agitating Motor Page Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceWater System Cleaning ProcedureDispensing Components Sanitizing SolutionBin Control Bracket Snap Pin Frequency Area Task MaintenancePreparing the Icemaker for Long Storage
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DCM-500BWH, DCM-500BAH, DCM-500BWH-OS, DCM-500BAH-OS specifications

The Hoshizaki DCM-500BWH-OS, DCM-500BWH, DCM-500BAH, and DCM-500BAH-OS are advanced ice makers designed to meet the needs of busy commercial environments. Hoshizaki is a renowned manufacturer known for producing high-quality refrigeration and foodservice equipment, and their DCM series of ice makers exemplifies this commitment to excellence.

One of the main features of the DCM-500 series is its ability to produce a significant amount of ice, ideally suited for restaurants, bars, and hotels. With a production capacity of up to 500 pounds of nugget ice per day, these units provide an efficient solution for establishments that require a steady supply of ice.

The nugget ice produced by the DCM-500 series is not only soft and chewable but also retains the cold temperature longer, making it perfect for beverages. This appealing characteristic of nugget ice caters to growing customer preferences for premium ice options.

These models also incorporate advanced ice-making technology, ensuring consistent quality. The DCM-500BWH-OS and DCM-500BAH-OS variants feature a self-contained design that makes installation simple and efficient, providing enhanced portability that makes them versatile for different locations within a commercial space.

The DCM-500BWH and DCM-500BAH models are equipped with features like a built-in ice bin that allows for storage convenience. The ice bins have a substantial holding capacity, reducing the frequency of refills and improving overall operation efficiency.

Additionally, the DCM-500 series is designed with energy efficiency in mind. Integrated with modern refrigeration systems, these ice makers comply with energy-saving standards, helping to reduce operational costs. User-friendly controls allow for easy adjustment and monitoring, ensuring that operators can manage their ice production without hassle.

Moreover, the robust construction materials used in these models increase durability, making them suitable for high-demand environments. Features such as easy-to-clean surfaces and self-diagnostic systems further optimize maintenance, ensuring prolonged performance without significant downtime.

Overall, the Hoshizaki DCM-500BWH-OS, DCM-500BWH, DCM-500BAH, and DCM-500BAH-OS ice makers are excellent choices for businesses seeking reliable and high-capacity ice production. Their advanced features, energy efficiency, and user-friendly operation make them a valuable addition to any commercial kitchen or bar setup.
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