Hoshizaki DCM-500BAH-OS, DCM-500BWH-OS service manual Evacuation and Recharge R-404A

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1)Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

2)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

3)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

3.Evacuation and Recharge (R-404A)

1)Attach a vacuum pump to the system. Be sure to connect the charging hoses to both high and low-side access valves.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the vacuum pump. Open the service manifold valves. Never allow the oil in the vacuum pump to flow backwards.

3)Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the low-side valve and high-side valve on the service manifold.

5)Disconnect the vacuum pump and attach a refrigerant service cylinder to the highside line. Remember to loosen the connection and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700-88 be used.

6)A liquid charge is recommended for charging an R-404A system. Invert the service cylinder and place it on scales. Open the high-side valve on the service manifold.

7)Allow the system to charge with liquid until the proper charge weight is met.

8)If necessary, add any remaining charge to the system through the low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the low-side access port with the unit running.

9)Close the service manifold valves and disconnect the service manifold hoses.

10)Cap the access valves to prevent a possible leak.

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Contents DCM-500BAH DCM-500BAH-OS DCM-500BWH DCM-500BWH-OS Hoshizaki AMERICA, INC Contents Page DCM-500BAH Specifications IcemakerWater TEMP. F DCM-500BAH-OSWater TEMP. F DCM-500BWHPotable Water Water Cooled Condenser DCM-500BWH-OSII. General Information Construction Spout a Expansion Valve Spout B Evaporator Assembly DCM-500BAH-OS, DCM-500BWH-OS Ice Making UnitSequence of Operation Startup Control Board Control Board Control Board Layout DCM-500BAH, DCM-500BWHPart Number 2A2649-01 LED Lights FeaturesIce Making Components Controls and Adjustments Portion ControlControl Board Check Procedure Power SupplyDispensing Components DCM-500BAH, DCM-500BWH Float Switch DCM-500BAH-OS Inlet Water Valve Water Supply Wire Color Code Wiring DiagramsDCM-500BAH-OS, DCM-500BWH-OS DCM-500BWH-OS Sequence of Electrical Circuit Ice MakingDCM-500BWH-OS Ice Purge CycleFreeze Cycle Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Continuous Dispense Sequence of Electrical Circuit DispensingPortion Dispense ICE Production Performance DataTotal IV. Service Diagnosis Diagnostic Procedure Ice Production Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5c. Water Dispensing 5a. Ice Dispensing Continuous Mode5b. Ice Dispensing Portion Mode Brazing Removal and Replacement of ComponentsService for Refrigerant Lines Refrigerant RecoveryEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Upper Bearing Wear Check Removal and Replacement of Extruding HeadRemoval and Replacement of Evaporator Removal and Replacement of AugerPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Removal and Replacement of Fan Motor Adjustment of Water Regulating Valve Water-Cooled Model OnlyRemoval and Replacement of Drain Valve Removal and Replacement of Inlet or Dispensing Water ValveDispensing or Agitating Motor Removal and Replacement of Dispensing SystemDispensing Auger and Agitator Page Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceWater System Cleaning ProcedureDispensing Components Sanitizing SolutionBin Control Bracket Snap Pin Frequency Area Task MaintenancePreparing the Icemaker for Long Storage
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