Hoshizaki DCM-500BAH-OS, DCM-500BWH-OS service manual

Page 58

G. Removal and Replacement of Water Regulating Valve

WaterCooled Model Only

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

1)Move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position.

2)Remove the apron panel, then remove the left side panel.

3)Recover the refrigerant and store it in an approved container.

4)Disconnect the drip tray hose from the tee. Remove the four screws securing the drip tray, then remove the drip tray and hose.

5)Close the condenser water supply line shut-off valve, then open the condenser water supply line drain valve.

6)Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve.

7)Open the water regulating valve by using a screwdriver to pry up on the spring retainer underneath the spring. While holding the valve open, blow out the condenser using the compressed air or carbon dioxide supply until water stops coming out.

8)Disconnect the capillary tube at the condenser outlet.

9)Disconnect the flare-connections of the valve.

10)Remove the screws and the valve from the bracket.

11)Install the new valve.

12)Remove the drier, then place the new drier in position.

13)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

14)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

15)Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge.

16)Connect the flare-connections.

17)Close the condenser water supply line drain valve, then open the condenser water supply line shut-off valve.

18)Check for water leaks.

19)Replace the drip tray and drip tray hose in their correct positions. Secure the hose to the tee. Pour water into the drip tray and check for leaks.

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Contents DCM-500BAH DCM-500BAH-OS DCM-500BWH DCM-500BWH-OS Hoshizaki AMERICA, INC Contents Page Specifications Icemaker DCM-500BAHDCM-500BAH-OS Water TEMP. FDCM-500BWH Water TEMP. FDCM-500BWH-OS Potable Water Water Cooled CondenserII. General Information Construction Spout a Expansion Valve Spout B Evaporator Assembly Ice Making Unit DCM-500BAH-OS, DCM-500BWH-OSSequence of Operation Startup Control Board Control Board Layout DCM-500BAH, DCM-500BWH Control BoardPart Number 2A2649-01 Features LED LightsPower Supply Controls and Adjustments Portion ControlControl Board Check Procedure Ice Making ComponentsDispensing Components DCM-500BAH, DCM-500BWH Float Switch DCM-500BAH-OS Inlet Water Valve Water Supply Wiring Diagrams Wire Color CodeDCM-500BAH-OS, DCM-500BWH-OS Sequence of Electrical Circuit Ice Making DCM-500BWH-OSIce Purge Cycle DCM-500BWH-OSFreeze Cycle Hour Drain Cycle / Drain Switch Shutdown Low Water Safety High Pressure Switch Sequence of Electrical Circuit Dispensing Continuous DispensePortion Dispense Performance Data ICE ProductionTotal IV. Service Diagnosis Diagnostic Procedure Ice Production Check Diagnostic Charts No Ice ProductionProblem Possible Cause Remedy Problem Possible Cause Remedy Low Ice Production Other Dispensing Opti Serve OS Sensors 5b. Ice Dispensing Portion Mode 5a. Ice Dispensing Continuous Mode5c. Water Dispensing Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines BrazingEvacuation and Recharge R-404A Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of Evaporator Assembly Components Removal and Replacement of Extruding Head Upper Bearing Wear CheckRemoval and Replacement of Auger Removal and Replacement of EvaporatorPage 5b. Lower Housing Removal and Replacement of Gear Motor Page Removal and Replacement of Water-Cooled Condenser Page Adjustment of Water Regulating Valve Water-Cooled Model Only Removal and Replacement of Fan MotorRemoval and Replacement of Inlet or Dispensing Water Valve Removal and Replacement of Drain ValveDispensing Auger and Agitator Removal and Replacement of Dispensing SystemDispensing or Agitating Motor Page VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Procedure Water SystemSanitizing Solution Dispensing ComponentsBin Control Bracket Snap Pin Maintenance Frequency Area TaskPreparing the Icemaker for Long Storage
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DCM-500BWH, DCM-500BAH, DCM-500BWH-OS, DCM-500BAH-OS specifications

The Hoshizaki DCM-500BWH-OS, DCM-500BWH, DCM-500BAH, and DCM-500BAH-OS are advanced ice makers designed to meet the needs of busy commercial environments. Hoshizaki is a renowned manufacturer known for producing high-quality refrigeration and foodservice equipment, and their DCM series of ice makers exemplifies this commitment to excellence.

One of the main features of the DCM-500 series is its ability to produce a significant amount of ice, ideally suited for restaurants, bars, and hotels. With a production capacity of up to 500 pounds of nugget ice per day, these units provide an efficient solution for establishments that require a steady supply of ice.

The nugget ice produced by the DCM-500 series is not only soft and chewable but also retains the cold temperature longer, making it perfect for beverages. This appealing characteristic of nugget ice caters to growing customer preferences for premium ice options.

These models also incorporate advanced ice-making technology, ensuring consistent quality. The DCM-500BWH-OS and DCM-500BAH-OS variants feature a self-contained design that makes installation simple and efficient, providing enhanced portability that makes them versatile for different locations within a commercial space.

The DCM-500BWH and DCM-500BAH models are equipped with features like a built-in ice bin that allows for storage convenience. The ice bins have a substantial holding capacity, reducing the frequency of refills and improving overall operation efficiency.

Additionally, the DCM-500 series is designed with energy efficiency in mind. Integrated with modern refrigeration systems, these ice makers comply with energy-saving standards, helping to reduce operational costs. User-friendly controls allow for easy adjustment and monitoring, ensuring that operators can manage their ice production without hassle.

Moreover, the robust construction materials used in these models increase durability, making them suitable for high-demand environments. Features such as easy-to-clean surfaces and self-diagnostic systems further optimize maintenance, ensuring prolonged performance without significant downtime.

Overall, the Hoshizaki DCM-500BWH-OS, DCM-500BWH, DCM-500BAH, and DCM-500BAH-OS ice makers are excellent choices for businesses seeking reliable and high-capacity ice production. Their advanced features, energy efficiency, and user-friendly operation make them a valuable addition to any commercial kitchen or bar setup.