Hoshizaki F-80 I MWH (-c), F-80 I MAH (-c) service manual Brazing DANGER

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2. Brazing

4)Close the low-side valve and high-side valve on the service manifold.

5)Disconnect the vacuum pump, and attach a refrigerant service cylinder to the high- side line. Remember to loosen the connection, and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700-88 be used.

6)A liquid charge is recommended for charging an R-404A system. Invert the service cylinder. Open the high-side, service manifold valve.

7)Allow the system to charge with liquid until the pressures balance.

8)If necessary, add any remaining charge to the system through the low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the low-side access port with the unit running.

9)Close the two refrigerant access valves, and disconnect the hoses and service manifold.

10) Cap the access valves to prevent a possible leak.

2. Brazing

DANGER

1.Refrigerant R-404A itself is not flammable at atmospheric pressure and temperatures up to 176° F.

2.Refrigerant R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames) R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3.Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4.Do not use silver alloy or copper alloy containing arsenic.

5.Do not use R-404A as a mixture with pressurized air for leak testing. Refrigerant leaks can be detected by charging the unit with a little refrigerant, raising the pressure with nitrogen and using an electronic leak detector.

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Contents Number Issued Revised “A Superior Degree of Reliability”Modular Flaker Models F-801MAH-C F-801MWH-C HoshizakiHoshizaki America, IncPhone 1-800-233-1940 Technical Service 770 487-2331 Fax Complete and detailed explanation of the problemHOSHIZAKI AMERICA, INC 618 Highway 74 South Peachtree City, GA Attn HOSHIZAKI Technical Support DepartmentCONTENTS 5. Removal and Replacement of Expansion Valve 7. Removal and Replacement of Evaporator Assembly8. Removal and Replacement of Fan Motor 9. Removal and Replacement of Control Water ValveI. Specification 1. Icemaker F-801MAHF-801MWH F-801MAH-C F-801MWH-C II. General Information 1. Construction F-801MAH/-CF-801MWH/-C Water Supply Inlet Junction Box Water Regulator Compressor Drier2. Control Box Layout GEAR MOTORFLUSH CONTROL TIMERRUN CAPACITOR III. Technical Information 1. Water Circuit and Refrigeration Circuit F-801MWH/-C 2. Wiring Diagrams F-801MAH/-C, F-801MWH/-C3. Sequence of Electrical Circuit b When reservoir has been filled, gear motor starts immediately c Compressor starts about 60 sec. after gear motor starts Page e Low water except water-cooled model Page Page h When flush timer operates for 15 min. every 12 hours Page Page Miswiring. Circuit Protect Relay operates 4. Timing ChartProper wiring. The unit starts 1 sec 150 sec60 sec 1. CIRCUIT PROTECT RELAY 2. WATER LEVEL UPPER 3. FLOAT SWITCH LOWER 5. Performance Data WATER FLOW FOR CONDENSER F-801MAH-C F-801MWH-C IV. Adjustment of Components 1. Adjustment of Water Regulating Valve water-cooled model only2. Adjustment of Flake Size V. Service Diagnosis 1. No Ice Production PROBLEMPOSSIBLE CAUSE REMEDYPOSSIBLE CAUSE PROBLEM 2. Low Ice Production POSSIBLE CAUSE REMEDY3. Other VI. Removal and Replacement of Components 1. Service for Refrigerant Linesa Refrigerant Recovery b Evacuation and Recharge R-404A2. Brazing DANGER 3. Removal and Replacement of Compressor 4. Removal and Replacement of Drier 5. Removal and Replacement of Expansion Valve Page 7. Removal and Replacement of Evaporator Assembly CutterExtruding Head AugerBearing-Lower and Mechanical Seal Gear Motor27 When replacing the evaporator c Check for leaks using nitrogen gas 140 PSIG and soap bubbles28 Move the flush switch to the ICE position 30 Turn on the power supplyAuger Mechanical Seal O-ring Bearing Lower Bolt Washer Coupling - SplineRubber O-ring Nylon Ring Bolt Washer Cutter Extruding Head Washer Socket Head Cap Screw Evaporator Washer Socket Head Cap Screw Barrier8. Removal and Replacement of Fan Motor 9. Removal and Replacement of Control Water Valve10. Removal and Replacement of Flush Water Valve VII. Cleaning and Maintenance 1. Preparing the Icemaker for Long Storage2. Cleaning and Sanitizing Instructions a Cleaning Solutionb Cleaning Procedure c Sanitizing Solution d Sanitizing Procedure - Initiale Sanitizing Procedure - Final 18 Move the flush switch to the “ICE” position and run the icemaker 19 Turn off the power supply after 30 minutes21 Flush out any solution from the storage bin 22 Turn on the power supply and start the automatic icemaking process3. Maintenance 3 Air Filter air-cooled model only 4 Condenser except water-cooled model