Hoshizaki F-80 I MWH (-c), F-80 I MAH (-c) service manual

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6.Removal and Replacement of Water Regulating Valve (water-cooled model only)

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repairs or replacement have been made.

1)Turn off the power supply, remove the panels and close the water supply line shut-off valve.

2)Recover the refrigerant and store it in an approved container.

3)Disconnect the capillary tube using brazing equipment.

4)Disconnect the flare-connections of the valve.

5)Remove the screws and the valve from the bracket.

6)Install the new valve, and braze the capillary tube.

7)Install the new drier.

8)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

9)Connect the flare-connections.

10)Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge and type.

11)Open the water supply line shut-off valve, and turn on the power supply.

12)Check for water leaks.

13)See “IV. 1. Adjustment of Water Regulating Valve.” If necessary, adjust the valve.

14)Replace the panels in their correct position.

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Contents Number Issued Revised “A Superior Degree of Reliability”Modular Flaker Models F-801MAH-C F-801MWH-C HoshizakiHoshizaki America, IncPhone 1-800-233-1940 Technical Service 770 487-2331 Fax Complete and detailed explanation of the problemHOSHIZAKI AMERICA, INC 618 Highway 74 South Peachtree City, GA Attn HOSHIZAKI Technical Support DepartmentCONTENTS 5. Removal and Replacement of Expansion Valve 7. Removal and Replacement of Evaporator Assembly8. Removal and Replacement of Fan Motor 9. Removal and Replacement of Control Water ValveI. Specification 1. Icemaker F-801MAHF-801MWH F-801MAH-C F-801MWH-C II. General Information 1. Construction F-801MAH/-CF-801MWH/-C Water Supply Inlet Junction Box Water Regulator Compressor Drier2. Control Box Layout GEAR MOTORRUN CAPACITOR CONTROL TIMERFLUSH III. Technical Information 1. Water Circuit and Refrigeration Circuit F-801MWH/-C 2. Wiring Diagrams F-801MAH/-C, F-801MWH/-C3. Sequence of Electrical Circuit b When reservoir has been filled, gear motor starts immediately c Compressor starts about 60 sec. after gear motor starts Page e Low water except water-cooled model Page Page h When flush timer operates for 15 min. every 12 hours Page Page Proper wiring. The unit starts 4. Timing ChartMiswiring. Circuit Protect Relay operates 60 sec 150 sec1 sec 1. CIRCUIT PROTECT RELAY 2. WATER LEVEL UPPER 3. FLOAT SWITCH LOWER 5. Performance Data WATER FLOW FOR CONDENSER F-801MAH-C F-801MWH-C IV. Adjustment of Components 1. Adjustment of Water Regulating Valve water-cooled model only2. Adjustment of Flake Size V. Service Diagnosis 1. No Ice Production PROBLEMPOSSIBLE CAUSE REMEDYREMEDY PROBLEM 2. Low Ice ProductionPOSSIBLE CAUSE REMEDY3. Other VI. Removal and Replacement of Components 1. Service for Refrigerant Linesa Refrigerant Recovery b Evacuation and Recharge R-404A2. Brazing DANGER 3. Removal and Replacement of Compressor 4. Removal and Replacement of Drier 5. Removal and Replacement of Expansion Valve Page 7. Removal and Replacement of Evaporator Assembly CutterExtruding Head AugerBearing-Lower and Mechanical Seal Gear Motor27 When replacing the evaporator c Check for leaks using nitrogen gas 140 PSIG and soap bubbles28 Move the flush switch to the ICE position 30 Turn on the power supplyAuger Mechanical Seal O-ring Bearing Lower Bolt Washer Coupling - SplineRubber O-ring Nylon Ring Bolt Washer Cutter Extruding Head Washer Socket Head Cap Screw Evaporator Washer Socket Head Cap Screw Barrier8. Removal and Replacement of Fan Motor 9. Removal and Replacement of Control Water Valve10. Removal and Replacement of Flush Water Valve VII. Cleaning and Maintenance 1. Preparing the Icemaker for Long Storage2. Cleaning and Sanitizing Instructions a Cleaning Solutionb Cleaning Procedure c Sanitizing Solution d Sanitizing Procedure - Initiale Sanitizing Procedure - Final 18 Move the flush switch to the “ICE” position and run the icemaker 19 Turn off the power supply after 30 minutes21 Flush out any solution from the storage bin 22 Turn on the power supply and start the automatic icemaking process3. Maintenance 3 Air Filter air-cooled model only 4 Condenser except water-cooled model