Manitowoc Ice S1800M Section Maintenance, Ice Machine Inspection, Exterior Cleaning, AlphaSan→

Page 23

Section 4

Maintenance

 

 

Section 4

Maintenance

General

You are responsible for maintaining the ice machine in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.

!Warning

If you do not understand the procedures or the safety precautions that must be followed, call your local Manitowoc service representative to perform the maintenance procedures for you.

We recommend that you perform the following maintenance procedures a minimum of once every six months to ensure reliable, trouble-free operation and maximum ice production.

Ice Machine Inspection

!Warning

Disconnect electric power to the ice machine and the remote condensing unit at the electric service switch before cleaning the condenser.

Check all water fittings and lines for leaks. Also, make sure the refrigeration tubing is not rubbing or vibrating against other tubing, panels, etc.

Do not put anything (boxes, etc.) on the sides or back of the ice machine. There must be adequate airflow through and around the ice machine to maximize ice production and ensure long component life.

Exterior Cleaning

Clean the area around the ice machine as often as necessary to maintain cleanliness and efficient operation. Use cleaners designed for use with stainless steel products.

Sponge any dust and dirt off the outside of the ice machine with mild soap and water. Wipe dry with a clean, soft cloth.

Heavy stains should be removed with stainless steel wool. Never use plain steel wool or abrasive pads. They will scratch the panels.

Water-Cooled Condenser

and Water Regulating Valve

Symptoms of restrictions in the condenser water circuit include:

Low ice production

High water consumption

High operating temperatures

High operating pressures

If the ice machine is experiencing any of these symptoms, the water-cooled condenser and water regulating valve may require cleaning due to scale build-up.

Because the cleaning procedures require special pumps and cleaning solutions, qualified maintenance or service personnel must perform them.

AlphaSan

The goal of AlphaSanis to keep the plastic surfaces of an ice machine cleaner, by reducing or delaying the formation of bio-film. The active ingredient in AlphaSanis the element silver in the form of silver ions (Ag+). AlphaSanslowly releases silver ions via an ion exchange mechanism. When AlphaSanis compounded directly into a plastic part, a controlled release of silver ions from the surface is regulated to maintain an effective concentration at or near the surface of the plastic ice machine part. AlphaSan’sunique ability to effectively control the release of silver not only protects against undesired discoloration of the plastic, but also will last the life of the plastic part. Although AlphaSanhelps prevent bio-film build up it does not eliminate the need for periodic cleaning and maintenance. AlphaSanhas no adverse effect on the taste of the ice or beverage.

Part Number 80-1633-3

4-1

Image 23
Contents S1800M Model Ice Machines Installation Use and Care Manual Personal Injury Potential Read These Before ProceedingTable of Contents Section Before Calling For Service Table of Contents Section Ice Machine OperationSection Maintenance Ice Cube Sizes How to Read a Model NumberSection General Information Model NumbersGeneral Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number LocationWarranty Coverage S1800 WATER-COOLED ICE Machines Section Installation InstructionsIce Machine Dimensions GeneralIce Machine Heat of Rejection Installation Instructions Section Location of Ice MachineElectrical Requirements Section Installation Instructions Electrical ServiceVoltage Minimum Circuit AmpacitySelf Contained ICE Machine 230/1/50 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 208-230/3/60Drain Connections Cooling Tower ApplicationsWater Supply Water Inlet LinesWater Supply and Drain Line SIZING/CONNECTIONS Installation Instructions SectionTypical Water Supply Drain Installation Section Installation Instructions Installation Check List Potential Personal Injury Situation AuCS Automatic Cleaning SystemComponent Identification Section Ice Machine OperationSection Ice Machine Operation Initial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of OperationAutomatic SHUT-OFF 7. Automatic Shut-Off Safety TimersHarvest Sequence 5. Water Purge HarvestIce Thickness Check Ice Machine Operation Section Operational ChecksWater Level ICE Thickness CheckHarvest Sequence Water Purge Water Purge AdjustmentIce Machine Operation Section Water-Cooled Condenser Water Regulating Valve Section MaintenanceExterior Cleaning Ice Machine InspectionSachet Replacement Procedure Maintenance Section GuardianInstallation Sachet Replacement FrequencyStep Section Maintenance Interior Cleaning and SanitizingCleaning Procedure Sanitizing Procedure Maintenance SectionRemoval of Parts for CLEANING/SANITIZING Ice Thickness Probe Removal Water CurtainWater Curtain Removal Ice Thickness Probe Water Distribution Tube Removal Water Distribution TubeWater Trough Water Pump Removal Water Level ProbeWater Pump Water Dump Valve Dump Valve DisassemblyDrain Line Check Valve Evaporator Tray RemovalWater Inlet Valve SELF-CONTAINED WATER-COOLED ICE Machines Maintenance Section Removal from Service/WinterizationPry Open the Water Regulating Valve AUCS→ Accessory Checklist Section Before Calling For ServiceSafety Limit Feature Before Calling For Service SectionPage Manitowoc ICE, INC