Manitowoc Ice S1000M Section Maintenance, Ice Machine Inspection, Exterior Cleaning, AlphaSan→

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Maintenance

Section 4

Maintenance

 

 

Section 4

Maintenance

General

You are responsible for maintaining the ice machine in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.

!Warning

If you do not understand the procedures or the safety precautions that must be followed, call your local Manitowoc service representative to perform the maintenance procedures for you.

We recommend that you perform the following maintenance procedures a minimum of once every six months to ensure reliable, trouble-free operation and maximum ice production.

Ice Machine Inspection

!Warning

Disconnect electric power to the ice machine and the remote condensing unit at the electric service switch before cleaning the condenser.

Check all water fittings and lines for leaks. Also, make sure the refrigeration tubing is not rubbing or vibrating against other tubing, panels, etc.

Do not put anything (boxes, etc.) on the sides or back of the ice machine. There must be adequate airflow through and around the ice machine to maximize ice production and ensure long component life.

Exterior Cleaning

Clean the area around the ice machine as often as necessary to maintain cleanliness and efficient operation.

Sponge any dust and dirt off the outside of the ice machine with mild soap and water. Wipe dry with a clean, soft cloth.

Heavy stains should be removed with stainless steel wool. Never use plain steel wool or abrasive pads. They will scratch the panels.

Water-Cooled Condenser

and Water Regulating Valve

Symptoms of restrictions in the condenser water circuit include:

Low ice production

High water consumption

High operating temperatures

High operating pressures

If the ice machine is experiencing any of these symptoms, the water-cooled condenser and water regulating valve may require cleaning due to scale build-up.

Because the cleaning procedures require special pumps and cleaning solutions, qualified maintenance or service personnel must perform them.

AlphaSan

The goal of AlphaSanis to keep the plastic surfaces of an ice machine cleaner, by reducing or delaying the formation of bio-film. The active ingredient in AlphaSanis the element silver in the form of silver ions (Ag+). AlphaSanslowly releases silver ions via an ion exchange mechanism. When AlphaSanis compounded directly into a plastic part, a controlled release of silver ions from the surface is regulated to maintain an effective concentration at or near the surface of the plastic ice machine part. AlphaSan’sunique ability to effectively control the release of silver not only protects against undesired discoloration of the plastic, but also will last the life of the plastic part. Although AlphaSanhelps prevent bio-film build up it does not eliminate the need for periodic cleaning and maintenance. AlphaSanhas no adverse effect on the taste of the ice or beverage.

Part Number 80-1561-3

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Contents S1000M Model Ice Machines Installation Use and Care ManualProcedural Notices Read These Before ProceedingPERSONAL INJURY POTENTIAL Safety NoticesAuCS Automatic Cleaning System Table of Contents continued Section General InformationSection Installation Instructions Manitowoc Cleaner and SanitizerGuardian Sachet Replacement Frequency Table of Contents continued Section Ice Machine OperationSection Maintenance Section Before Calling For ServiceGeneral Information How to Read a Model NumberSection General Information SectionBIN CASTER AccessoriesMANITOWOC CLEANER AND SANITIZER AUCS AUTOMATIC CLEANING SYSTEMMODEL/SERIAL PLATE LOCATION Model/Serial Number LocationModel/Serial Number Location Service Calls Owner Warranty Registration CardWarranty Coverage AUTHORIZED WARRANTY SERVICEWidth, Depth, and Height Dimensions Section Installation InstructionsInstallation Instructions Ice Machine DimensionsThe location must be free of airborne and other contaminants Location of Ice MachineIce Machine Heat of Rejection MINIMUM CIRCUIT AMPACITY Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKERSELF CONTAINED ICE MACHINE 208-230/3/60 Self-Contained Electrical Wiring ConnectionsFor United Kingdom Only SELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60AIR GAP Water Supply and Drain RequirementsCooling Tower Applications Water-Cooled Models WATER SUPPLYPlumbing must conform to state and local codes Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Is the Ice Machine level? Installation Check ListPotential Personal Injury Situation Before Starting the Ice Machinesv3149 Section Ice Machine OperationIce Machine Operation Component IdentificationFREEZE SEQUENCE 3. Prechill Sequence Of OperationINITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge 2. Refrigeration System Start-UpAUTOMATIC SHUT-OFF 7. Automatic Shut-Off SAFETY TIMERSHARVEST SEQUENCE 5. Water Purge 6. HarvestIce Thickness Check Operational ChecksWATER LEVEL ICE THICKNESS CHECK45 second setting 0 second setting Water Purge AdjustmentHARVEST SEQUENCE WATER PURGE THIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Inspection Section MaintenanceMaintenance Exterior CleaningGuardian SACHET INSTALLATION/REPLACEMENT PROCEDUREGuardian Location GUARDIAN SACHET REPLACEMENT FREQUENCY CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKETStep Interior Cleaning and SanitizingCLEANING PROCEDURE Remove all ice from the bin SANITIZING PROCEDURERefer to Removal of Parts For Cleaning 1 gal. 4 l REMOVAL OF PARTS FOR CLEANING/SANITIZINGCleaner 16 oz 500 ml cleanerIce Thickness Probe Removal 1. Water CurtainWater Curtain Removal 2. Ice Thickness ProbeWater Distribution Tube Removal 3. Water Distribution Tube4. Water Trough Water Pump Removal Water Level ProbeWater Pump COIL SPRING Dump Valve DisassemblyWater Dump Valve PLUNGER SPRING STOPDrain Line Check Valve 4-10Evaporator Tray Removal Panel Removal Removing the Front Panel4-11 Water Inlet ValveSELF-CONTAINED WATER-COOLED ICE MACHINES Removal from Service/WinterizationPry Open the Water Regulating Valve AUCS→ Accessory 4-12Problem Section Before Calling For ServiceBefore Calling For Service ChecklistCall for service Safety Limit FeaturePage 2004 Manitowoc Ice, Inc. Litho in U.S.A MANITOWOC ICE, INC