Manitowoc Ice S1000M Operational Checks, Water Level, Ice Thickness Check, Ice Machine Operation

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Operational Checks

Ice Machine Operation

Section 3

 

 

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

when starting the ice machine for the first time

after a prolonged out of service period

after cleaning and sanitizing

NOTE: Routine adjustments and maintenance procedures are not covered by the warranty.

WATER LEVEL

The water level sensor is set to maintain the proper water level above the water pump housing. The water level is not adjustable. If the water level is incorrect, check the water level probe for damage (probe bent, etc.). Repair or replace the probe as necessary.

ICE THICKNESS CHECK

The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8" (.32 cm).

NOTE: Make sure the water curtain is in place when performing this check. It prevents water from splashing out of the water trough.

1.Inspect the bridge connecting the cubes. It should be about 1/8" (.32 cm) thick.

2.If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, counterclockwise to decrease bridge thickness. Set at 1/4” gap between ice machine and evaporator as a starting point, then adjust to achieve a 1/8” bridge thickness.

ADJUSTING SCREW

1/8” ICE BRIDGE THICKNESS

SV3132

Ice Thickness Check

3.Make sure the ice thickness probe wire and the bracket do not restrict movement of the probe.

Water Level Probe Location

3-4

Part Number 80-1561-3

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Contents Installation Use and Care Manual S1000M Model Ice MachinesRead These Before Proceeding PERSONAL INJURY POTENTIALSafety Notices Procedural NoticesTable of Contents continued Section General Information Section Installation InstructionsManitowoc Cleaner and Sanitizer AuCS Automatic Cleaning SystemTable of Contents continued Section Ice Machine Operation Section MaintenanceSection Before Calling For Service Guardian Sachet Replacement FrequencyHow to Read a Model Number Section General InformationSection General InformationAccessories MANITOWOC CLEANER AND SANITIZERAUCS AUTOMATIC CLEANING SYSTEM BIN CASTERMODEL/SERIAL PLATE LOCATION Model/Serial Number LocationModel/Serial Number Location Owner Warranty Registration Card Warranty CoverageAUTHORIZED WARRANTY SERVICE Service CallsSection Installation Instructions Installation InstructionsIce Machine Dimensions Width, Depth, and Height DimensionsThe location must be free of airborne and other contaminants Location of Ice MachineIce Machine Heat of Rejection Electrical Service VOLTAGEFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITYSelf-Contained Electrical Wiring Connections For United Kingdom OnlySELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60 SELF CONTAINED ICE MACHINE 208-230/3/60Water Supply and Drain Requirements Cooling Tower Applications Water-Cooled ModelsWATER SUPPLY AIR GAPPlumbing must conform to state and local codes Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Installation Check List Is the Ice Machine level?Before Starting the Ice Machine Potential Personal Injury SituationSection Ice Machine Operation Ice Machine OperationComponent Identification sv3149Sequence Of Operation INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge2. Refrigeration System Start-Up FREEZE SEQUENCE 3. PrechillSAFETY TIMERS HARVEST SEQUENCE 5. Water Purge6. Harvest AUTOMATIC SHUT-OFF 7. Automatic Shut-OffOperational Checks WATER LEVELICE THICKNESS CHECK Ice Thickness Check45 second setting 0 second setting Water Purge AdjustmentHARVEST SEQUENCE WATER PURGE THIS PAGE INTENTIONALLY LEFT BLANK Section Maintenance MaintenanceExterior Cleaning Ice Machine InspectionSACHET INSTALLATION/REPLACEMENT PROCEDURE Guardian Location GUARDIAN SACHET REPLACEMENT FREQUENCYCLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET GuardianStep Interior Cleaning and SanitizingCLEANING PROCEDURE Remove all ice from the bin SANITIZING PROCEDURERefer to Removal of Parts For Cleaning REMOVAL OF PARTS FOR CLEANING/SANITIZING Cleaner16 oz 500 ml cleaner 1 gal. 4 l1. Water Curtain Water Curtain Removal2. Ice Thickness Probe Ice Thickness Probe RemovalWater Distribution Tube Removal 3. Water Distribution Tube4. Water Trough Water Pump Removal Water Level ProbeWater Pump Dump Valve Disassembly Water Dump ValvePLUNGER SPRING STOP COIL SPRINGDrain Line Check Valve 4-10Evaporator Tray Removal Removing the Front Panel 4-11Water Inlet Valve Panel RemovalRemoval from Service/Winterization Pry Open the Water Regulating Valve AUCS→ Accessory4-12 SELF-CONTAINED WATER-COOLED ICE MACHINESSection Before Calling For Service Before Calling For ServiceChecklist ProblemSafety Limit Feature Call for servicePage MANITOWOC ICE, INC 2004 Manitowoc Ice, Inc. Litho in U.S.A