Manitowoc Ice S1000M Interior Cleaning and Sanitizing, Cleaning Procedure, Step, Section, General

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Interior Cleaning and Sanitizing

Section 4

Maintenance

 

 

Interior Cleaning and Sanitizing

GENERAL

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

!Caution

Use only Manitowoc approved Ice Machine Cleaner (part number 94-0546-3) and Sanitizer (part number 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.

CLEANING PROCEDURE

!Caution

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

!Warning

Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine Cleaner or Sanitizer.

Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to the section on Sanitizing for removal of algae and slime.

Step 1 Remove top cover. This will allow easiest access for pouring cleaner.

Step 2 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

!Caution

Never use anything to force ice from the evaporator. Damage may result.

Step 3 Remove all ice from the bin.

Step 4 To start cleaning, place the toggle switch in the CLEAN position. The water will flow through the water dump valve and down the drain. The Clean light will turn on to indicate the ice machine is in the Cleaning mode.

Step 5 Wait about two minutes or until water starts to flow over the evaporator.

Step 6 Add the proper amount of Manitowoc Ice Machine Cleaner to the water trough by pouring between the water curtain and evaporator.

Model

Amount of Cleaner

S1000M

5 ounces (148 ml)

Step 7 The ice machine will automatically time out a ten minute cleaning cycle, followed by six rinse cycles, and stop. The Clean light will turn off to indicate the Cleaning cycle is completed. This entire cycle lasts approximately 30 minutes.

Step 8 When the cleaning process stops, move the toggle switch to OFF position. Refer to “Sanitizing Procedure” on the next page.

Step 9

A.The ice machine may be set to start and finish a self-cleaning procedure then automatically start ice making again.

B.You must wait about one minute into the cleaning cycle (until water starts to flow over the evaporator) then move the switch from CLEAN to ICE position.

C.When the self-cleaning cycle is completed, an ice making sequence will start automatically.

Important

After the toggle switch is moved to the ICE position, opening the curtain switch will interrupt the cleaning sequence. The sequence will resume from the point of interruption when the curtain switch closes.

Part Number 80-1561-3

4-3

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Contents S1000M Model Ice Machines Installation Use and Care ManualPERSONAL INJURY POTENTIAL Read These Before ProceedingSafety Notices Procedural NoticesSection Installation Instructions Table of Contents continued Section General InformationManitowoc Cleaner and Sanitizer AuCS Automatic Cleaning SystemSection Maintenance Table of Contents continued Section Ice Machine OperationSection Before Calling For Service Guardian Sachet Replacement FrequencySection General Information How to Read a Model NumberSection General InformationMANITOWOC CLEANER AND SANITIZER AccessoriesAUCS AUTOMATIC CLEANING SYSTEM BIN CASTERModel/Serial Number Location Model/Serial Number LocationMODEL/SERIAL PLATE LOCATION Warranty Coverage Owner Warranty Registration CardAUTHORIZED WARRANTY SERVICE Service CallsInstallation Instructions Section Installation InstructionsIce Machine Dimensions Width, Depth, and Height DimensionsIce Machine Heat of Rejection Location of Ice MachineThe location must be free of airborne and other contaminants VOLTAGE Electrical ServiceFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITYFor United Kingdom Only Self-Contained Electrical Wiring ConnectionsSELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60 SELF CONTAINED ICE MACHINE 208-230/3/60Cooling Tower Applications Water-Cooled Models Water Supply and Drain RequirementsWATER SUPPLY AIR GAPWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Typical Water Supply Drain InstallationPlumbing must conform to state and local codes Is the Ice Machine level? Installation Check ListPotential Personal Injury Situation Before Starting the Ice MachineIce Machine Operation Section Ice Machine OperationComponent Identification sv3149INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge Sequence Of Operation2. Refrigeration System Start-Up FREEZE SEQUENCE 3. PrechillHARVEST SEQUENCE 5. Water Purge SAFETY TIMERS6. Harvest AUTOMATIC SHUT-OFF 7. Automatic Shut-OffWATER LEVEL Operational ChecksICE THICKNESS CHECK Ice Thickness CheckHARVEST SEQUENCE WATER PURGE Water Purge Adjustment45 second setting 0 second setting THIS PAGE INTENTIONALLY LEFT BLANK Maintenance Section MaintenanceExterior Cleaning Ice Machine InspectionGuardian Location GUARDIAN SACHET REPLACEMENT FREQUENCY SACHET INSTALLATION/REPLACEMENT PROCEDURECLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET GuardianCLEANING PROCEDURE Interior Cleaning and SanitizingStep Refer to Removal of Parts For Cleaning SANITIZING PROCEDURERemove all ice from the bin Cleaner REMOVAL OF PARTS FOR CLEANING/SANITIZING16 oz 500 ml cleaner 1 gal. 4 lWater Curtain Removal 1. Water Curtain2. Ice Thickness Probe Ice Thickness Probe Removal4. Water Trough 3. Water Distribution TubeWater Distribution Tube Removal Water Pump Water Level ProbeWater Pump Removal Water Dump Valve Dump Valve DisassemblyPLUNGER SPRING STOP COIL SPRINGEvaporator Tray Removal 4-10Drain Line Check Valve 4-11 Removing the Front PanelWater Inlet Valve Panel RemovalPry Open the Water Regulating Valve AUCS→ Accessory Removal from Service/Winterization4-12 SELF-CONTAINED WATER-COOLED ICE MACHINESBefore Calling For Service Section Before Calling For ServiceChecklist ProblemCall for service Safety Limit FeaturePage 2004 Manitowoc Ice, Inc. Litho in U.S.A MANITOWOC ICE, INC