Manitowoc Ice S1000M manual Section Before Calling For Service, Checklist, Problem, Possible Cause

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Before Calling For Service

Section 5

Before Calling For Service

 

 

Section 5

Before Calling For Service

Checklist

If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

Problem

Possible Cause

To Correct

Ice machine does not operate.

No electrical power to the ice machine

Replace the fuse/reset the breaker/turn

 

and/or condensing unit.

on the main switch.

 

ICE/OFF/CLEAN toggle switch set

Move the toggle switch to the ICE

 

improperly.

position.

 

Water curtain stuck open.

Water curtain must be installed and

 

 

swinging freely. (See Section 4)

Ice machine stops, and can be restarted

Safety limit feature stopping the ice

Refer to “Safety Limit Feature” on the

by moving the toggle switch to OFF and

machine.

next page.

back to ICE.

 

 

Ice machine does not release ice or is

Ice machine is dirty.

Clean and sanitize the ice machine.

slow to harvest.

 

(See Section 4)

 

Ice machine is not level.

Level the ice machine. (See Section 2)

 

Low air temperature around ice machine

Air temperature must be at least 35°F

 

head section.

(1.6°C).

Ice machine does not cycle into harvest

The six-minute freeze time lock-in has

Wait for the freeze lock-in to expire.

mode.

not expired yet.

 

 

Ice thickness probe is dirty.

Clean and sanitize the ice machine.

 

 

(See Section 4)

 

Ice thickness probe is disconnected.

Connect the wire.

 

Ice thickness probe is out of adjustment.

Adjust the ice thickness probe.

 

 

(See Section 3)

 

Uneven ice fill (thin at the top of

Verify sufficient water level in sump

 

evaporator).

trough. Contact a qualified service

 

 

company to check refrigeration system.

Ice quality is poor (soft or not clear).

Poor incoming water quality.

Contact a qualified service company to

 

 

test the quality of the incoming water and

 

 

make appropriate filter

 

 

recommendations.

 

Water filtration is poor.

Replace the filter.

 

Ice machine is dirty.

Clean and sanitize the ice machine.

 

 

(See Section 4)

 

Water dump valve is not working.

Disassemble and clean the water dump

 

 

valve. (See Section 4)

 

Water softener is working improperly (if

Repair the water softener.

 

applicable).

 

Part Number 80-1561-3

5-1

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Contents S1000M Model Ice Machines Installation Use and Care ManualProcedural Notices Read These Before ProceedingPERSONAL INJURY POTENTIAL Safety NoticesAuCS Automatic Cleaning System Table of Contents continued Section General InformationSection Installation Instructions Manitowoc Cleaner and SanitizerGuardian Sachet Replacement Frequency Table of Contents continued Section Ice Machine OperationSection Maintenance Section Before Calling For ServiceGeneral Information How to Read a Model NumberSection General Information SectionBIN CASTER AccessoriesMANITOWOC CLEANER AND SANITIZER AUCS AUTOMATIC CLEANING SYSTEMMODEL/SERIAL PLATE LOCATION Model/Serial Number LocationModel/Serial Number Location Service Calls Owner Warranty Registration CardWarranty Coverage AUTHORIZED WARRANTY SERVICEWidth, Depth, and Height Dimensions Section Installation InstructionsInstallation Instructions Ice Machine DimensionsThe location must be free of airborne and other contaminants Location of Ice MachineIce Machine Heat of Rejection MINIMUM CIRCUIT AMPACITY Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKERSELF CONTAINED ICE MACHINE 208-230/3/60 Self-Contained Electrical Wiring ConnectionsFor United Kingdom Only SELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60AIR GAP Water Supply and Drain RequirementsCooling Tower Applications Water-Cooled Models WATER SUPPLYPlumbing must conform to state and local codes Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Is the Ice Machine level? Installation Check ListPotential Personal Injury Situation Before Starting the Ice Machinesv3149 Section Ice Machine OperationIce Machine Operation Component IdentificationFREEZE SEQUENCE 3. Prechill Sequence Of OperationINITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF 1. Water Purge 2. Refrigeration System Start-UpAUTOMATIC SHUT-OFF 7. Automatic Shut-Off SAFETY TIMERSHARVEST SEQUENCE 5. Water Purge 6. HarvestIce Thickness Check Operational ChecksWATER LEVEL ICE THICKNESS CHECK45 second setting 0 second setting Water Purge AdjustmentHARVEST SEQUENCE WATER PURGE THIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Inspection Section MaintenanceMaintenance Exterior CleaningGuardian SACHET INSTALLATION/REPLACEMENT PROCEDUREGuardian Location GUARDIAN SACHET REPLACEMENT FREQUENCY CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKETStep Interior Cleaning and SanitizingCLEANING PROCEDURE Remove all ice from the bin SANITIZING PROCEDURERefer to Removal of Parts For Cleaning 1 gal. 4 l REMOVAL OF PARTS FOR CLEANING/SANITIZINGCleaner 16 oz 500 ml cleanerIce Thickness Probe Removal 1. Water CurtainWater Curtain Removal 2. Ice Thickness ProbeWater Distribution Tube Removal 3. Water Distribution Tube4. Water Trough Water Pump Removal Water Level ProbeWater Pump COIL SPRING Dump Valve DisassemblyWater Dump Valve PLUNGER SPRING STOPDrain Line Check Valve 4-10Evaporator Tray Removal Panel Removal Removing the Front Panel4-11 Water Inlet ValveSELF-CONTAINED WATER-COOLED ICE MACHINES Removal from Service/WinterizationPry Open the Water Regulating Valve AUCS→ Accessory 4-12Problem Section Before Calling For ServiceBefore Calling For Service ChecklistCall for service Safety Limit FeaturePage 2004 Manitowoc Ice, Inc. Litho in U.S.A MANITOWOC ICE, INC