Trane Tracer Unit Ventilator, ZN.520 Economizer Operation, DX Operation, Electric Heat Operation

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Unit Operation

Automatic Outdoor Air Damper Adjustment

The Tracer ZN.520 controller is ca- pable of using different minimum outdoor air damper positions for high and low fan speeds, which are configurable. This allows the venti- lation rate to be maintained when switching between fan speeds.

Note: The typical reduction in airflow between high and low fan speeds is 25%, however, if precise control is desired, an air balancer should be consulted.

Economizer

Operation

Note: When there is a request for 0% or 100% actuator position, the actuator will overdrive the actuator 135% to help maintain calibration.

With a valid outdoor air tempera- ture (hardwired or communicated), Tracer ZN.520 uses the modulating economizer damper as the highest priority source of cooling.

The controller initiates the econo- mizer function if the outdoor air temperature is cold enough to be used for free cooling capacity. If the outdoor air temperature is less than the economizer enable set- point (absolute dry bulb), the con- troller modulates the outdoor air damper between the minimum po- sition and 100% to control the amount of cooling capacity. When the outdoor air temperature rises 5°F above the economizer enable setpoint, the outdoor air damper returns to its minimum position and mechanical cooling is initiated.

ASHRAE Cycle I

ASHRAE Cycle I admits 100% out- door air except during the warm up cycle or the unoccupied mode. To set up the Tracer ZN.520 controller for ASHRAE Cycle I conformance, set the occupied outdoor air damp- er minimum position to 100%.

ASHRAE Cycle II

The Tracer ZN.520 controller con- forms to ASHRAE Cycle II by allow- ing the modulating outdoor air damper to maintain a minimum position during the occupied mode unless economizing is enabled or the space temperature falls more than 3°F below the effective set- point.

If the space temperature falls more than 2°F below the setpoint, the outdoor air damper will begin to close. When the space temperature hits 3°F below the setpoint, the outdoor air damper is completely closed.

Figure 22: ASHRAE cycle 2

DX Operation

Tracer ZN.520 supports direct ex- pansion (DX) compressor opera- tion for cooling only.

The controller does not allow both the DX compressor and economiz- er to operate at the same time. This prevents problems where the en- tering air temperature is too low for the evaporator coil to operate as designed.

Tracer ZN.520 also includes a fixed minimum on/off time of 3 minutes for compressor operation to pre- vent short cycling of the compres- sor.

Electric Heat

Operation

The Tracer ZN.520 controller sup- ports 1 or 2 stages of electric heat control.

To control space temperature, electric heat is cycled to control the discharge air temperature. The rate of cycling is dependent on the load in the space and the temperature of the incoming fresh air.

Baseboard Heat

Operation

The Tracer ZN.520 controller can be configured to support one stage of baseboard heat. A 2 position valve or an electric heat contactor will be energized at 2.5°F below the effective heating setpoint. The baseboard heat is de-energized at 1°F below the effective heating setpoint.

The unit will provide heating ca- pacity as required regardless of the presence of baseboard heat. If the unit can not maintain the space temperature, the baseboard heat will come on as a secondary stage.

If baseboard heat is to be used as the primary source of heating, the discharge air high limit should be set to a moderate temperature.

This will allow the ventilation air to be tempered and avoid a “drafty” feeling. The baseboard heat will then operate as the heating capaci- ty for the space.

In the UNOCCUPIED mode, the baseboard heat and unit heating capacity are brought on simulta- neously as needed to maintain the unoccupied setpoint.

Exhaust Fan

Operation

The exhaust fan is coordinated with the unit fan and outdoor air damper operation. The exhaust fan output is energized only when the unit fan is operating and the out- door air damper position is greater

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Contents Tracer ZN.520 for Classroom Unit Ventilator Installation Owner DiagnosticsInstallation of New Units Start-up ProceduresPower Up Sequence Tracer ZN.520 Overview General InformationGeneral Information Tracer ZN.520 unit controller circuit board Controller Circuit Board FeaturesTypical Components Controller FeaturesService Integrated Comfort System Communication ConfigurationsPeer-to-Peer Communications Interoperability Stand-AloneCommunication Interface Characteristic End Device SpecificationsStandard End Devices DescriptionStandard End Devices Way Control Valve Time clock Zone sensor Dpdt Control Transformer Specifications Installation and WiringBinary Inputs Generic/baseboard Heat Binary Output Binary OutputsAnalog inputs Analog InputsMounting Vertical classroom unit ventilator end pocket Power WiringProper zone sensor placement Installing the Wall- Mounted Zone Sensor OptionalHumidity and CO2 Sensors Typical Wiring Diagram-Wall Mounted Zone Sensor Typical Wiring Diagram-Unit Mounted Zone Sensor Typical Wiring Diagram-Unit Input and output summary Input/Output SummaryInput/Output Summary Configurable parameters ConfigurationCooling source Heating sourceBinary Outputs1 Binary Inputs1 Binary input summary ConfigurationAnalog Inputs1 Analog input summaryEnd Device Configurations Fan ConfigurationFan configuration ranges DefaultDischarge air limit ranges Default Valid range Setpoint defaults Default Valid rangeSetpoints Discharge Air LimitsMaintenance Timers Occupied Bypass TimerPower-Up Control Wait Winking Location IdentifierUnit Identification Tag Unit Operation Power-UpHeating And Cooling Changeover Logic OccupancyHeat/Cool Changeover logic Cooling Operation Fan Off DelayHeating Operation Fan OperationFace-and-Bypass Damper Operation Valve OperationExhaust fan/damper operation Modulating ValvesWater assumption chart Entering Water Temperature SamplingUnit Configuration Temperature Assumed1DX Operation Economizer OperationElectric Heat Operation Baseboard Heat OperationOutput Overrides Filter Status/ Maintenance TimerFan Status Other ModesSimple data sharing application Data Sharing-LonWorksMore complex data sharing application Heating And Cooling Changeover Logic Heat/Cool Changeover logic Cooling Operation Valve Operation Entering Water Temperature Sampling Economizer Operation Output Overrides Data Sharing-LonWorks More complex data sharing application Red Service LED TroubleshootingBlack Service Push Button Yellow Comm LEDExit6 Test ProcedureTroubleshooting Entering Water Temperature Failure Space Temperature FailureDischarge Air Temperature Limit Outdoor Air Temperature FailureDiagnostics Troubleshooting Translating Multiple Diagnostics Fans Rover service toolValves stay open Probable cause Possible Explanation ValvesValves stay closed Probable cause Possible Explanation Outdoor air damper stays closed Probable cause Explanation DX/Electric HeatOutside Air Damper Probable Cause Explanation Outdoor air damper stays openReplacing Circuit Boards Tracer ZN.520 Unit Controller ReplacementFan Switch Resistance Values Hardwired Setpoint AdjustmentHardwired Thermistor Values AppendixBinary Configuration Appendix-Binary ConfigurationBinary configuration details Binary input or output FunctionEffective heat/ cool mode output nvoHeatCool Heat/cool mode input NviHeatCoolAppendix-Unit Operation Unit Operation Based On The Effective HEAT/COOL OutputAppendix-Unit Operation Appendix-Data Lists Configuration properties1Data Lists Input/output listing1Appendix-Timeclock Setting the Time ClockSet the Time and Day Set the ProgramOverride Program Manual Operation Review and Change ProgramsAppendix-Timeclock Appendix-Location Identifier Location Identifier Location Identifier Location Identifier Trane Company