Greenheck Fan ERV-522, ERV-581, ERV-582, ERV-521, ERV-251, ERV-361 manual General Safety Information

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Part #455924

®

Energy Recovery Ventilators

 

Installation, Operation and Maintenance Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Models: ERV-251

ERV-361

ERV-521

ERV-581

ERV-522

ERV-582

General Safety Information

Only qualified personnel should install this system. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if high winds or seismic activity are present. If more information

is needed, contact a licensed professional engineer before moving forward.

DANGER

Always disconnect power before working on or near this equipment. Lock and tag the disconnect switch or breaker to prevent accidental power up.

CAUTION

When servicing the unit, the internal components may be hot enough to cause pain or injury. Allow time for cooling before servicing.

CAUTION

Precaution should be taken in explosive atmospheres.

1Model ERV Energy Recovery Unit

1.Follow all local electrical and safety codes, as well as the National Electrical Code (NEC), the National Fire Protection Agency (NFPA), where applicable.

Follow the Canadian Electric Code (CEC) in Canada.

2.All moving parts must be free to rotate without striking or rubbing any stationary objects.

3.Unit must be securely and adequately grounded.

4.Do not spin fan wheel faster than maximum cataloged fan RPM. Adjustments to fan speed significantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.

5.Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged.

6.Verify that the power source is compatible with the equipment.

7.Never open access doors to the unit while it is running.

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Contents Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582 General Safety InformationReceiving Inspection and Maintenance during StorageUnpacking HandlingSupplemental Installation Operation and Maintenance Manuals Table of ContentsInstallation Basic OperationRecommended Roof Opening LiftingCurb Outside Dimensions Curb Outside Dimensions and WeightsRoof Curb Mounting Ductwork ConnectionsRail Mounting / Layout ERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Service ClearancesArrangement a Arrangement B, C or DElectrical Information Field Control Wiring Length/GaugeUnit Accessories ERV-251, ERV-361, ERV-521, ERV-581 ERV-522 Access Panel Description and LocationOutdoor Air Dimensional Data Arrangement C Arrangement D ERV-522 Unit Size Exterior DimensionsFrost Threshold Temperatures Indoor RH @ 70F Optional AccessoriesFrost Control Application/Operation Economizer Application/Operation Testing Temperature Sensor with OverrideModulating the Wheel Enthalpy Sensor with OverrideFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation Resetting the drive to factory defaults Variable Frequency Drives for Energy Recovery WheelEconomizer Signal Source 10 VDCTransformer Typical Wiring DiagramRotation Sensor Service OutletDirty Filter Sensor CO2 SensorIndicator Lights powered by the ER Unit Remote Control Panel and Wiring SchematicsDay Timer or On/Off Switch Hand/Off/Auto SwitchSensors Mounted by Factory Temperature Sensors 1K Ohm RTDPressure Sensors analog or digital Amp Current Sensors analog or digitalStart-Up Checklist Pre Start-Up Checklist check as items areStart-Up General Start-Up InformationOptional Accessories section Optional Accessories ChecklistEconomizer Application / Operation section Variable Frequency Drives sectionUnit Start-Up Vibration Energy Recovery WheelDrive Belt Air SealsMaintenance Procedures Lubrication Routine MaintenanceFan Belts Fan MotorsDoor Seal Maintenance External Filter MaintenanceEnergy Recovery Wheel Maintenance Internal Filter MaintenanceRemoving the Energy Recovery Wheel in ERV-251 Accessing the Energy Recovery Wheel in Models ERV-522Wheel segment removed Energy Recovery Wheel Belt Cleaning the Energy Recovery WheelEnergy Recovery Wheel Bearing Inside layout of ERV-361 Inside layout of ERV-522 Parts ListSequence of Operation Other AccessoriesBasic Unit Summer OperationTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.