Greenheck Fan ERV-521, ERV-581, ERV-522, ERV-582, ERV-251, ERV-361 manual Unit Accessories

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Typical Control Center Components

1.Main Disconnect (non-fusible, lockable)

2.Motor Starter – Exhaust Air Fan

3.Motor Starter – Outdoor Air Fan

4.Motor Contactor – Energy Wheel

5.24 VAC Control Transformer

6.24 VAC Terminal strip

7.Fuses for blower motors

5

1

6

7

2 3 4

Exploded Detail

of Terminal Strip

ERV-251, 361, 521, 581

Intake

Hood

Exhaust

Hood

Access to Control Center Components

is gained through the access panel indicated.

ERV-522ERV-582

Intake

Exhaust Hood

Intake

Exhaust Hood

 

Hood

 

Hood

 

Electric Heater Application/Operation

Factory installed electric heaters can be provided for preheat frost control. An electric preheater warms the outdoor air prior to the energy recovery wheel to prevent frosting on the wheel. Electric heaters are available in 208, 230, or 460 VAC (refer to heater nameplate for voltage).

Preheaters: Preheaters are standard as 2-stage, step control. Step control heaters are designed with multiple stages made up of equal increments of heating capability. For example, a 10 kW heater with two stages will be composed of two 5-kW stages. Preheaters are single point wired at the factory.

A temperature sensor (with field adjustable set point) is mounted in the outdoor airstream after the preheater to turn the preheater on. See Frost Control Application/Operation for typical set points. If the temperature falls below the set point and the wheel pressure drop sensor is triggered, the first stage of the preheater will turn on. If the first stage does not satisfy the set point, the second stage will also turn on.

Electric Preheater: The preheater is single point wired to the unit control center. Access to the preheater control panel is through the outdoor air filter door.

Unit Accessories

Outdoor Air Weatherhood

Outdoor air weatherhood will be factory mounted.

Exhaust Weatherhood

The exhaust weatherhood is shipped separately as a kit with its own instructions.

Dampers

Backdraft dampers are always included as an integral part of the exhaust hood assemblies. Motorized outdoor air and exhaust air dampers are optional and are factory mounted (and wired) at the intake.

Model ERV Energy Recovery Unit 9

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Contents Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582 General Safety InformationReceiving Inspection and Maintenance during StorageUnpacking HandlingSupplemental Installation Operation and Maintenance Manuals Table of ContentsInstallation Basic OperationRecommended Roof Opening LiftingCurb Outside Dimensions Curb Outside Dimensions and WeightsRoof Curb Mounting Ductwork ConnectionsRail Mounting / Layout ERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Service ClearancesArrangement a Arrangement B, C or DElectrical Information Field Control Wiring Length/GaugeUnit Accessories ERV-251, ERV-361, ERV-521, ERV-581 ERV-522 Access Panel Description and LocationOutdoor Air Dimensional Data Arrangement C Arrangement D ERV-522 Unit Size Exterior DimensionsOptional Accessories Frost Threshold Temperatures Indoor RH @ 70FFrost Control Application/Operation Economizer Application/Operation Testing Temperature Sensor with OverrideModulating the Wheel Enthalpy Sensor with OverrideVariable Frequency Drives for Energy Recovery Blowers Factory Set PointsDrive Operation Resetting the drive to factory defaults Variable Frequency Drives for Energy Recovery WheelEconomizer Signal Source 10 VDCTransformer Typical Wiring DiagramRotation Sensor Service OutletDirty Filter Sensor CO2 SensorIndicator Lights powered by the ER Unit Remote Control Panel and Wiring SchematicsDay Timer or On/Off Switch Hand/Off/Auto SwitchSensors Mounted by Factory Temperature Sensors 1K Ohm RTDPressure Sensors analog or digital Amp Current Sensors analog or digitalStart-Up Checklist Pre Start-Up Checklist check as items areStart-Up General Start-Up InformationOptional Accessories section Optional Accessories ChecklistEconomizer Application / Operation section Variable Frequency Drives sectionUnit Start-Up Vibration Energy Recovery WheelDrive Belt Air SealsMaintenance Procedures Lubrication Routine MaintenanceFan Belts Fan MotorsDoor Seal Maintenance External Filter MaintenanceEnergy Recovery Wheel Maintenance Internal Filter MaintenanceAccessing the Energy Recovery Wheel in Models ERV-522 Removing the Energy Recovery Wheel in ERV-251Wheel segment removed Cleaning the Energy Recovery Wheel Energy Recovery Wheel BeltEnergy Recovery Wheel Bearing Inside layout of ERV-361 Inside layout of ERV-522 Parts ListSequence of Operation Other AccessoriesBasic Unit Summer OperationTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.