Greenheck Fan ERV-251 General Start-Up Information, Pre Start-Up Checklist check as items are

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Start-Up

DANGER

Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit to OFF at disconnect switch(es). Unit may have multiple power supplies.

WARNING

Use caution when removing access panels or other unit components, especially while standing on a ladder or other potentially unsteady base. Access panels and unit components can be heavy and serious injury may occur.

Do not operate energy recovery ventilator without the filters and birdscreens installed. They prevent the entry of foreign objects such as leaves, birds, etc.

CAUTION

Do not run unit during construction phase. Damage to internal components may result and void warranty.

General Start-Up Information

Every installation requires a comprehensive start- up to ensure proper operation of the unit. As part of that process, the following checklist must be completed and information recorded. Starting up the unit in accordance with this checklist will not only ensure proper operation, but will also provide valuable information to personnel performing future maintenance. Should an issue arise which requires factory assistance, this completed document

will allow unit experts to provide quicker resolve. Qualified personnel should perform start-up to ensure safe and proper practices are followed.

Unit Model Number ________________________________

(e.g. ERV-361)

Unit Serial Number ________________________________

 

(e.g. 04C99999 or 10111000)

Energy Wheel Date Code___________________________

 

(e.g. 0450)

Start-Up Date

________________________________

Start-Up Personnel Name___________________________

Start-Up Company ________________________________

Phone Number

________________________________

Pre Start-Up Checklist – check as items are

completed.

oDisconnect and lock-out all power switches

oRemove any foreign objects that are located in the energy recovery unit.

oCheck all fasteners, set-screws, and locking collars on the fans, bearings, drives, motor bases and accessories for tightness.

22Model ERV Energy Recovery Unit

oRotate the fan wheels and energy recovery wheels by hand and ensure no parts are rubbing. If rubbing occurs, refer to Start-Up section for more information.

oCheck the fan belt drives for proper alignment and tension (refer to Start-Up section for more information).

oFilters can load up with dirt during building construction. Replace any dirty pleated filters and clean the aluminum mesh filters in the intake hood (refer to Routine Maintenance section).

oVerify that non-motorized dampers open and close properly.

oCheck the tightness of all factory wiring connections.

oVerify control wire gauge (refer to the Electrical Connections section).

oVerify diameter seal settings on the energy recovery wheel (refer to Start-Up section for more information).

SPECIAL TOOLS REQUIRED

Voltage Meter (with wire probes)

Amperage Meter

Thermometer

Tachometer

Incline manometer or equivalent

Start-Up Checklist

The unit will be in operational mode during start-up. Use necessary precautions to avoid injury. All data must be collected while the unit is running. In order to measure volts & amps, the control center door must be open, and the unit energized using a crescent wrench to turn the disconnect handle.

Check line voltage at unit disconnect

________

L1-L2 volts

 

 

 

 

________

L2-L3 volts

 

 

 

 

________

L1-L3 volts

 

 

 

 

Motor Amp Draw

 

 

 

 

• Supply Fan

• Exhaust Fan

________

L1 amps

_______

L1 amps

________

L2 amps

_______

L2 amps

________

L3 amps

_______

L3 amps

• Energy Wheel

 

 

 

 

________

L1 amps

 

 

 

 

________

L2 amps

 

 

 

 

________

L3 amps

 

 

 

 

Fan RPM

 

 

 

 

 

________

Supply Fan

_______

Exhaust Fan

Correct fan rotation direction

 

 

 

Supply Fan

Yes

/

No

Exhaust Fan

Yes

/

No

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Contents General Safety Information Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582Unpacking Inspection and Maintenance during StorageReceiving HandlingInstallation Table of ContentsSupplemental Installation Operation and Maintenance Manuals Basic OperationLifting Recommended Roof OpeningRoof Curb Mounting Curb Outside Dimensions and WeightsCurb Outside Dimensions Ductwork ConnectionsRail Mounting / Layout Arrangement a Service ClearancesERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Arrangement B, C or DField Control Wiring Length/Gauge Electrical InformationUnit Accessories Access Panel Description and Location ERV-251, ERV-361, ERV-521, ERV-581 ERV-522Outdoor Air Dimensional Data ERV-522 Unit Size Exterior Dimensions Arrangement C Arrangement DFrost Threshold Temperatures Indoor RH @ 70F Optional AccessoriesFrost Control Application/Operation Modulating the Wheel Testing Temperature Sensor with OverrideEconomizer Application/Operation Enthalpy Sensor with OverrideFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation Economizer Signal Source Variable Frequency Drives for Energy Recovery WheelResetting the drive to factory defaults 10 VDCTypical Wiring Diagram TransformerDirty Filter Sensor Service OutletRotation Sensor CO2 SensorDay Timer or On/Off Switch Remote Control Panel and Wiring SchematicsIndicator Lights powered by the ER Unit Hand/Off/Auto SwitchPressure Sensors analog or digital Temperature Sensors 1K Ohm RTDSensors Mounted by Factory Amp Current Sensors analog or digitalStart-Up Pre Start-Up Checklist check as items areStart-Up Checklist General Start-Up InformationEconomizer Application / Operation section Optional Accessories ChecklistOptional Accessories section Variable Frequency Drives sectionUnit Start-Up Drive Belt Energy Recovery WheelVibration Air SealsFan Belts Routine MaintenanceMaintenance Procedures Lubrication Fan MotorsEnergy Recovery Wheel Maintenance External Filter MaintenanceDoor Seal Maintenance Internal Filter MaintenanceRemoving the Energy Recovery Wheel in ERV-251 Accessing the Energy Recovery Wheel in Models ERV-522Wheel segment removed Energy Recovery Wheel Belt Cleaning the Energy Recovery WheelEnergy Recovery Wheel Bearing Parts List Inside layout of ERV-361 Inside layout of ERV-522Basic Unit Other AccessoriesSequence of Operation Summer OperationTroubleshooting Airflow Troubleshooting Unit Symptom Possible Cause Corrective ActionTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.