Greenheck Fan ERV-521, ERV-581 Economizer Application/Operation, Modulating the Wheel, Controller

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Enthalpy
Sensor with
Override

Economizer Application/Operation

The energy recovery wheel operation can be altered to take advantage of economizer operation (free cooling). Two modes are available:

1.De-energizing the wheel

2.Modulating the wheel

A field supplied call for cool (Y1) is required.

De-energizing the wheel is accomplished with a signal from a Temperature or Enthalpy sensor mounted

in the air intake compartment. This primary sensor will de-energize the energy wheel when the outdoor air temperature (factory default is 65ºF) or enthalpy (factory default is the ‘D’ setting) is below the field adjustable set point. An Override temperature sensor is also furnished in the outdoor air intake compartment to deactivate economizer mode. The Override (with field adjustable set point) is set at some temperature lower than the primary sensor (factory default is 50ºF). Effectively, the two sensors create a deadband where the energy recovery wheel will not operate and free cooling from outside can be brought into the building unconditioned.

should not light and the energy recovery wheel should energize and rotate.

If these steps provide the results described, the enthalpy economizer is working properly.

Turn unit power off. Reconnect C7400 Solid State

Enthalpy Sensor to terminal So.

Modulating the Wheel

In applications in which an internal heat gain is present in the space, the rotational speed of the energy wheel may be modulated (via variable frequency drive) to avoid overheating the space during the winter. The speed of the energy wheel will be controlled in response to the discharge temperature set point.

Sequence of Operation: The variable frequency drive is fully programmed at the factory (refer to VFD section for more information). A “call for cool” must be field wired to the unit (terminals provided in unit - refer to wiring diagram in unit control center) to allow for initiation of economizer mode. When the space calls for cooling, factory supplied controls will drive the following wheel operations:

Testing

Temperature Sensor with Override

Turn both Temperature and

Override thermostats down as low as they go. The wheel should be rotating.

Turn the Temperature sensor up as high as it goes, and keep the Override sensor as low as it will go. The wheel should stop rotating.

Temperature

Sensor with

Override

TAO > TRA

Wheel runs at full speed.

(maximum energy recovery)

TAO < TRA

Wheel is stopped.

and

(no energy recovery)

TAO > TSA

 

TAO < TRA

Wheel will modulate to maintain

and

discharge temperature.

TAO < TSA

 

Where (TOA) is the outdoor air temperature set point, (TRA) is the return air temperature set point, and (TSA)

Turn both sensors as high as they will go. The wheel should start rotating.

Set the Temperature sensor at desired point for economizer operation to begin. Set the Override sensor at desired point for economizer operation to end (factory default is 65ºF and 50ºF, respectively).

Enthalpy Sensor with Override

Turn unit power off. Disconnect

C7400 Solid State Enthalpy Sensor from terminal So on the enthalpy controller. Also, disconnect the

620 ohm resistor from

terminal Sr on the enthalpy controller. Turn unit power on. The LED on the enthalpy

controller should light and the energy recovery wheel should not rotate.

Turn unit power off. Reconnect 620 ohm resistor to terminal Sr on the

enthalpy controller. Turn unit power Enthalpy on. The LED on the enthalpy controller

Controller

is the supply air discharge thermostat set point.

Model ERV Energy Recovery Unit 15

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Contents Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582 General Safety InformationHandling Inspection and Maintenance during StorageReceiving UnpackingBasic Operation Table of ContentsSupplemental Installation Operation and Maintenance Manuals InstallationRecommended Roof Opening LiftingDuctwork Connections Curb Outside Dimensions and WeightsCurb Outside Dimensions Roof Curb MountingRail Mounting / Layout Arrangement B, C or D Service ClearancesERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Arrangement aElectrical Information Field Control Wiring Length/GaugeUnit Accessories ERV-251, ERV-361, ERV-521, ERV-581 ERV-522 Access Panel Description and LocationOutdoor Air Dimensional Data Arrangement C Arrangement D ERV-522 Unit Size Exterior DimensionsOptional Accessories Frost Threshold Temperatures Indoor RH @ 70FFrost Control Application/Operation Enthalpy Sensor with Override Testing Temperature Sensor with OverrideEconomizer Application/Operation Modulating the WheelVariable Frequency Drives for Energy Recovery Blowers Factory Set PointsDrive Operation 10 VDC Variable Frequency Drives for Energy Recovery WheelResetting the drive to factory defaults Economizer Signal SourceTransformer Typical Wiring DiagramCO2 Sensor Service OutletRotation Sensor Dirty Filter SensorHand/Off/Auto Switch Remote Control Panel and Wiring SchematicsIndicator Lights powered by the ER Unit Day Timer or On/Off SwitchAmp Current Sensors analog or digital Temperature Sensors 1K Ohm RTDSensors Mounted by Factory Pressure Sensors analog or digitalGeneral Start-Up Information Pre Start-Up Checklist check as items areStart-Up Checklist Start-UpVariable Frequency Drives section Optional Accessories ChecklistOptional Accessories section Economizer Application / Operation sectionUnit Start-Up Air Seals Energy Recovery WheelVibration Drive BeltFan Motors Routine MaintenanceMaintenance Procedures Lubrication Fan BeltsInternal Filter Maintenance External Filter MaintenanceDoor Seal Maintenance Energy Recovery Wheel MaintenanceAccessing the Energy Recovery Wheel in Models ERV-522 Removing the Energy Recovery Wheel in ERV-251Wheel segment removed Cleaning the Energy Recovery Wheel Energy Recovery Wheel BeltEnergy Recovery Wheel Bearing Inside layout of ERV-361 Inside layout of ERV-522 Parts ListSummer Operation Other AccessoriesSequence of Operation Basic UnitTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.