Greenheck Fan ERV-522, ERV-581 Rotation Sensor, Dirty Filter Sensor, CO2 Sensor, Service Outlet

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Rotation Sensor

The rotation sensor monitors energy recovery wheel rotation. If the wheel should stop rotating, the sensor will close a set of contacts in the unit control center. Field wiring of a light (or other alarm) between terminals R & 12 in the unit control center will notify maintenance personnel when a failure has occurred (refer to Remote Panel Wiring Schematics section for wiring details).

Dirty Filter Sensor

Dirty filter sensors monitor pressure drop across the outdoor air filters, exhaust air filters or both. If the pressure drop across the filters exceeds the set point, the sensor will close a set of contacts in the unit control center. Field wiring of a light (or other alarm) to these contacts will notify maintenance personnel when filters need to be replaced.

The switch has not been set at the factory due to external system losses that will affect the switch. This switch will need minor field adjustments after the unit has been installed with all ductwork complete. The dirty filter switch is mounted in the exhaust inlet compartment next to the unit control center or in unit control center.

To adjust the switch, the unit must be running with all of the access doors in place, except for the compartment where the switch is located (exhaust intake compartment). Model ERV units require the opening around the control center to be covered (with cardboard, plywood, etc.) to set up the dirty filter switch.

The adjusting screw is located on the top of the switch. Open the filter compartment and place a sheet of plastic or cardboard over 50% of the filter media. Replace the filter compartment door. Check to see if there is power at the alert signal leads (refer to electrical diagram).

Whether there is power or not, turn the adjustment screw on the dirty filter gauge (clockwise if you did not have power, counterclockwise if you did have power) until the power comes on or just before the power goes off. Open the filter compartment and remove the obstructing material. Replace the door and check to make sure that you do not have power at the alert signal leads. The unit is now ready for operation.

Setscrew (on front of switch) must be manually adjusted after the system is in operation.

Negative pressure connection is toward the ‘front or top’ of

the switch. (senses blower side of filters)

Positive pressure connection is toward the ‘back or bottom’ of the switch. (senses air inlet side of filters)

CO2 Sensor

This accessory is often used to provide a modulating control signal to a variable frequency drive to raise and lower airflow in relationship to the CO2 levels in the space. This strategy is often referred to as Demand Control Ventilation and provides further energy savings to the system. Follow instructions supplied with sensor for installation and wiring details.

Service Outlet

120 VAC GFCI service outlet ships loose for field installation. Requires separate power source so power is available when unit main disconnect is turned off for servicing.

Vapor Tight Lights

Vapor tight lights provide light to each of the compartments in the energy

recovery unit. The lights are wired to a junction box mounted on the outside of the unit. The switch to turn the lights on is located in the unit control center. The switch requires a separate power source to allow for power to the lights when the unit main disconnect is off for servicing.

Model ERV Energy Recovery Unit 19

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Contents Models ERV-251 ERV-361 ERV-521 ERV-581 ERV-522 ERV-582 General Safety InformationHandling Inspection and Maintenance during StorageReceiving UnpackingBasic Operation Table of ContentsSupplemental Installation Operation and Maintenance Manuals InstallationRecommended Roof Opening LiftingDuctwork Connections Curb Outside Dimensions and WeightsCurb Outside Dimensions Roof Curb MountingRail Mounting / Layout Arrangement B, C or D Service ClearancesERV-251, ERV-361, ERV-521, ERV-581 ERV-522, ERV-582 Arrangement aElectrical Information Field Control Wiring Length/GaugeUnit Accessories ERV-251, ERV-361, ERV-521, ERV-581 ERV-522 Access Panel Description and LocationOutdoor Air Dimensional Data Arrangement C Arrangement D ERV-522 Unit Size Exterior DimensionsFrost Threshold Temperatures Indoor RH @ 70F Optional AccessoriesFrost Control Application/Operation Enthalpy Sensor with Override Testing Temperature Sensor with OverrideEconomizer Application/Operation Modulating the WheelFactory Set Points Variable Frequency Drives for Energy Recovery BlowersDrive Operation 10 VDC Variable Frequency Drives for Energy Recovery WheelResetting the drive to factory defaults Economizer Signal SourceTransformer Typical Wiring DiagramCO2 Sensor Service OutletRotation Sensor Dirty Filter SensorHand/Off/Auto Switch Remote Control Panel and Wiring SchematicsIndicator Lights powered by the ER Unit Day Timer or On/Off SwitchAmp Current Sensors analog or digital Temperature Sensors 1K Ohm RTDSensors Mounted by Factory Pressure Sensors analog or digitalGeneral Start-Up Information Pre Start-Up Checklist check as items areStart-Up Checklist Start-UpVariable Frequency Drives section Optional Accessories ChecklistOptional Accessories section Economizer Application / Operation sectionUnit Start-Up Air Seals Energy Recovery WheelVibration Drive BeltFan Motors Routine MaintenanceMaintenance Procedures Lubrication Fan BeltsInternal Filter Maintenance External Filter MaintenanceDoor Seal Maintenance Energy Recovery Wheel MaintenanceRemoving the Energy Recovery Wheel in ERV-251 Accessing the Energy Recovery Wheel in Models ERV-522Wheel segment removed Energy Recovery Wheel Belt Cleaning the Energy Recovery WheelEnergy Recovery Wheel Bearing Inside layout of ERV-361 Inside layout of ERV-522 Parts ListSummer Operation Other AccessoriesSequence of Operation Basic UnitTroubleshooting Airflow Symptom Possible Cause Corrective Action Troubleshooting UnitTroubleshooting Unit Maintenance Log Warranty

ERV-361, ERV-251, ERV-521, ERV-582, ERV-522 specifications

Greenheck Fan has established itself as a leader in the design and manufacturing of high-performance ventilation systems, including its innovative energy recovery ventilators (ERVs). Among their popular models are the ERV-581, ERV-522, ERV-582, ERV-521, and ERV-251, each designed to enhance indoor air quality while optimizing energy efficiency.

The ERV-581 offers comprehensive ventilation solutions for commercial buildings, equipped with advanced heat recovery technology. This model features a robust, compact design, allowing for easy installation in limited spaces. Its efficient energy recovery capabilities transfer heat and moisture between incoming and outgoing airstreams, leading to significant reductions in heating and cooling costs. The ERV-581 also includes a user-friendly control panel for simplified operation.

Next in line, the ERV-522 is engineered for larger spaces, balancing higher airflow rates with enhanced energy recovery performance. This model is particularly beneficial for schools and office buildings, where maintaining fresh air quality is paramount. The ERV-522 employs a two-stage filtration system, ensuring that airborne pollutants are effectively captured before being circulated back into the environment. Its resilient construction further ensures longevity and durability in demanding applications.

The ERV-582 enhances the lineup with its dual-function capability, serving both as an energy recovery ventilator and a dehumidification system. This flexibility makes it an ideal choice for climates with high humidity levels, where moisture control is essential. The ERV-582 incorporates Greenheck’s patented technology for optimal performance under varying temperature and humidity conditions, making it a versatile solution for diverse environments.

The ERV-521 stands out with its eco-friendly design, featuring recyclable components that align with sustainable building practices. This model is particularly favored in LEED-certified projects, where energy efficiency and minimal environmental impact are essential. The ERV-521 also includes an intelligent control system that adjusts airflow rates based on occupancy levels, ensuring optimal energy usage.

Finally, the ERV-251 is a compact, energy-efficient model suited for residential installations. It is designed to fit seamlessly into homes, providing essential ventilation while reducing energy consumption. The user-friendly interface allows homeowners to monitor and adjust settings easily, making the ERV-251 a popular choice for those looking to improve indoor air quality without compromising on comfort.

Together, these Greenheck ERV models exemplify cutting-edge technologies and engineering, paving the way for healthier indoor environments while promoting energy conservation. Each unit is tailored to meet specific application needs, making them invaluable assets for any ventilation strategy.